Remove main floor front section - AR63.40-P-1180-13T
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 RPM) |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 RPM) |
| WH58.30-Z-1004-20A | Hot-air gun |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Mark separation points and cut with body saw (areas A, B and C).
Dimension X approx. 28 mm, dimension Y approx. 30 mm
- Expose spot welds and cut out with spot weld cutter (areas D, G and H).
- Remove sections from connection carrier.
- Expose spot welds and cut out with spot weld cutter (areas E and F).
- Heat up main floor with hot air gun (area I).
- Remove main floor front section.
- Expose spot welds and cut out with spot weld cutter (area J).
- Remove remaining piece from reinforcement.
- Grind connection surfaces down to bare metal in shaded areas. Sand spot weld flanges to bare metal on both sides
- Remove grinding and drilling chips using wet/dry vacuum cleaner.
- Coat insides of spot welding flanges and rivet connections with zinc dust paint.