Remove/install front fenders - AR88.10-P-1000T
MODEL 211.0/2/6
| Remove/install | |||
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | When moving components, ensure that no body parts or limbs are within the operating range of moving parts. | AS00.00-Z-0011-01A | |
| 1 | Open engine hood and move to upright position | AR88.40-P-1000T | |
| 2 | Raise vehicle with lifting platform | AR00.60-P-1000T | |
| 3 | Remove fender liner in front fender (1) | AR88.10-P-1300T | |
| 4 | Remove expansion clips (2) | ||
| 5 | Open front door | ||
| 6 | Detach longitudinal member paneling (3) in front area from longitudinal member with mounting wedge | ||
| Fig 2 | |||
| 7 | Unscrew nuts (4) | ||
| 8 | Loosen bolt (5), slide terminal strip (6) toward front and remove | ||
| 9 | Lower vehicle | ||
| 10 | Unscrew bolt (7) | ||
| *BA88.10-P-1002-01B | |||
| 11.1 | Unscrew bolt (9) | On model 211.08/28upup to vehicle end no. 180000 and model 211 except 211.08/28up to vehicle ident. end no. 746677, if mount on front fender (1) is not yet replaced. |
*BA88.10-P-1002-01B |
| 12 | Close front door | ||
| 13 | Remove bolts (8) | *BA88.10-P-1002-01B | |
| 14 | Remove front fender (1) | Gap between engine hood and fender, dimension "A" |
*BE60.00-P-1001-01F |
| Front door to fender, dimension "E" | *BE60.00-P-1002-01F | ||
| Fig 3 | |||
| 15.1 | Remove dust filter housing | When initially replacing front fender (1) on model 211.08/28up to vehicle ident. end no. 180000 and model 211 except 211.08/28 up to vehicle ident. end no. 746677. |
|
| Replace dust filter | Vehicles with code 581 Comfort automatic air conditioning up to VIN end no. A635991 X170336 |
AP83.00-P-8381T | |
| 15.2 | Remove combination filter housing | When initially replacing front fender (1) on model 211.08/28up to vehicle ident. end no. 180000 and model 211 except 211.08/28 up to vehicle ident. end no. 746677. |
|
| Replace combination filter | Vehicles with code 580 Automatic air conditioning or Vehicles with code 581 Comfort automatic air conditioning as of VIN end no. A635992 X170337 |
AP83.00-P-8384T | |
| 16.1 | Remove washer fluid reservoir | When initially replacing front fender (1) on model 211.08/28up to vehicle ident. end no. 180000 and model 211 except 211.08/28 up to vehicle ident. end no. 746677. |
AR82.35-P-6000-02T |
| 17.1 | Transfer mount on A-pillar for front fender (1). | When initially replacing front fender (1) on model 211.08/28up to vehicle ident. end no. 180000 and model 211 except 211.08/28 up to vehicle ident. end no. 746677. |
AR88.10-P-1010-01T |
| Hand riveter | *WH58.30-Z-1003-29A | ||
| Drill (electric/pneumatic) | *WE58.40-Z-1001-03A | ||
| Wet/dry vacuum cleaner | *WE58.40-Z-1005-03A | ||
| 18 | Install in the reverse order |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.0 | Model 211.2 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1001-01F | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.5 (± 0.5) | 3.5 (± 0.5) |
| Engine hood to headlamp | Dimension "B" | mm | 4 (+1) | 4 (± 0.5) | ||
| Radiator grille/bumper | Dimension "C" | mm | 5.5 (+1) | 5.5 (± 1) | ||
| See picture | AR60.00-P-0700-01T | AR60.00-P-0700-01T A | ||||
| BE60.00-P-1002-01F | Gap dimension | Front door to A-pillar | Dimension "D" | mm | 4.5 (± 0.5) | 4.5 (-0.5/+1) |
| Front door to fender | Dimension "E" | mm | 4 (± 0.5) | 4 (-0.5/+1) | ||
| Front door to rear door | Dimension "F" | mm | 4 (+1) | 4 (-0.5/+1) | ||
| Front door to roof | Dimension "G" | mm | 4.5 (± 0.5) | 4.5 (-0.5/+1) | ||
| Rear door to top of side section | Dimension "H" | mm | 4.5 (± 0.5) | - | ||
| Rear door to side section, bottom | Dimension "I" | mm | 3.5 (± 0.5) | 3.5 (-0.5/+1) | ||
| See picture | AR60.00-P-0700-01T | AR60.00-P-0700-01T A | ||||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | Model 211.6 | |||
|---|---|---|---|---|---|
| BE60.00-P-1001-01F | Gap dimension | Engine hood to fender | Dimension "A" | mm | 3.5 (± 0.5) |
| Engine hood to headlamp | Dimension "B" | mm | 4 (± 0,5) | ||
| Radiator grille/bumper | Dimension "C" | mm | 5.5 (± 1) | ||
| See picture | - | ||||
| BE60.00-P-1002-01F | Gap dimension | Front door to A-pillar | Dimension "D" | mm | 4.5 (-0.5/+1) |
| Front door to fender | Dimension "E" | mm | 4 (-0.5/+1) | ||
| Front door to rear door | Dimension "F" | mm | - | ||
| Front door to roof | Dimension "G" | mm | 4.5 (-0.5/+1) | ||
| Rear door to top of side section | Dimension "H" | mm | - | ||
| Rear door to side section, bottom | Dimension "I" | mm | - | ||
| See picture | - |
FENDER
| Number | Designation | Model 211 | |
|---|---|---|---|
| BA88.10-P-1002-01B | Nut/screw, fender to body | Nm | 10 |
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1003-29A | Hand riveter |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |