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Home >> Mercedes Benz >> 2008 >> E550 Base >> Repair and Diagnosis >> Collision >> General Collision Information >> Side Wall -- E550 (211.072) >> General Information >> Install main floor front section - AR63.40-P-1180-17T

Install main floor front section - AR63.40-P-1180-17T

REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1041-01A Seam sealant, sprayable 310 ml A 002 989 84 20
BR00.45-Z-1003-01A Sealant, white, 310 ml, DB supply specification 6069.20 A 001 989 63 20
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05
BR00.45-Z-1001-13A Blind rivet 6.4x14 A 003 990 35 97
  1. Install main floor front section, reinforcement and connection carrier, fit and fasten with clamping pliers.

    IMPORTANT Transfer dimensions analogously from undamaged side of vehicle

  2. Drill dia. 6.5 mm rivet holes (areas D, F, J and K).
    Fig 1: Locating Rivet Holes (Areas D, F, J And K)
    G07508336Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  3. Remove connection carrier, reinforcement and main floor front section and deburr rivet holes on both sides.
  4. Apply MB body sealant (area I).
    Fig 2: Locating MB Body Sealant (Area I)
    G07508337Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
    Fig 3: Identifying Main Floor Front Section And Main Floor (Area O) & MB Body Sealant (Area J1)
    G07508338Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  5. Install main floor front section and fasten with clamping pliers and screw-on clamping grippers.
  6. Weld in main floor front section and main floor with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (area O).
  7. Clean welding areas with wire brush (area O).
  8. Coat welding areas with zinc dust paint (area O).
  9. Apply MB body sealant (area J1).
    Fig 4: Identifying Connection Carrier, Reinforcement And Main Floor Welding (Areas E, G, H, L, M And N) & Riveting (Areas D, F, J & K)
    G07508339Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  10. Install reinforcement and connection carrier and fasten with clamping pliers and screw-on clamping grippers.
  11. Rivet connection carrier, reinforcement and main floor with Polygrip flat head rivets Ø 6.4 x 14 mm (areas D, F, J and K).

    IMPORTANT Rivet in areas D and F from bottom.

  12. Weld in connection carrier, reinforcement and main floor with POLARIZATION RESISTANCE SINGLE-ROW SPOT WELD (areas E, G, H, L, M and N).

    IMPORTANT Seal all areas overlapping in addition.