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Remove/install front door - AR72.10-P-0500T

MODEL 211.0/2/6 

Fig 1: Identifying Front Door Components
G07505132Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Shown on left front door 

MODIFICATION NOTES

28.3.07 Notes on replacing a door added
REMOVINGINSTALLING Remove/install    
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, tailgates or sliding roof. Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Completely lower crank window    
2 Unclip door control unit cover (10) from door lining (11) with mounting wedge SPECIAL TOOL Fig 2
3 Move connectors of electrical lines (2) into front door (1), disconnect from left front door control unit
(N69/1) or right front door control unit (N69/2)
   
4 Unclip protective hose (3) with mounting wedge at front door (1) SPECIAL TOOL Fig 2
5 Pull electrical line (2) out of front door (1) toward front    
6 Install adhesive tape (7) on front fender (8) as shown CAUTION To protect against paint damage on front door (1) and on front fender (8)  
7 Remove cover (9).    
8 Remove bolts (4) TORQUE SPECIFICATION *BA72.10-P-1001-01AB 
9 Remove cover caps (5)    
10 Remove bolts (6) TORQUE SPECIFICATION *BA72.10-P-1010-01AB 
11 Remove front door (1) upward from door hinges (12) with aid of helper and lay down on suitable subsurface NOTES Do not handle front door (1) improperly, otherwise paintwork may be damaged.
When replacing a door↓
When replacing a door, perform seam sealing and cavity preservation.
Check rubber seal for corrosion and clean if necessary
Treat door frame in area of contact surface of rubber seal with MB preservative
*BR00.45-Z-1003-05A 
12 Install in the reverse order    
13 Check gaps of front door (1), adjust front door (1) if necessary.   AR72.10-P-0550T 
FRONT DOOR

Number Designation   Model 211
BA72.10-P-1001-01AB Bolt, door holder at A-pillar Nm 10
BA72.10-P-1010-01AB Bolt on door hinge half connection Nm 25
Fig 2: Identifying Mounting Wedge (110 589 03 59 00)
G07505133Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity preservation, solvent-free (1 l container) A 000 986 72 70 05