Left side rear end damage - AR64.20-P-1200RT

MODEL 251 

Fig 1: Identifying Left Side Rear End Damage

Courtesy of MERCEDES-BENZ USA

	Remove
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	General information on body repair	All models	AH60.00-N-0001-01A
1	Remove detachable body components in the repair area
2	Cover detachable body components remaining in vehicle (area to be repaired).	Tarpaulin (fire-resistant)	*WH58.30-Z-1001-40A
3	Set up straightening bench and position vehicle on straightening bench	Use straightening bench to repair left side rear damage.	AR60.10-P-1060RT
4	Remove rear crossmember		AR64.20-P-1100RT
5	Remove rear fender		AR63.50-P-1400RT
6	Remove side luggage compartment floor		AR64.20-P-1200-37RW
		Spot weld milling cutter	Figure
		Spherical milling cutter, dia. 12 mm	*WH58.30-Z-1002-01A
		Vario Drill WS 91 spot weld removing tool	*WH58.30-Z-1006-01A
		Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
7	Prepare mating surfaces on vehicle	Connection surfaces for side luggage compartment floor.	AR64.20-P-1200-32RW
		Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		Abrasive disk, dia. 50 mm, 80 m/s (max. 23, 000 RPM)	*WH58.30-Z-1023-04A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Straight grinder (electric/pneumatic)	*WE58.40-Z-1002-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
8	Prepare side luggage compartment floor		AR64.20-P-1200-38RW
		Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	Risk of death  caused by high voltage used for arc welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding spatter and UV-light while welding. Risk of poisoning  caused by inhaling welding vapors.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.	AS00.00-Z-0007-01A
9	Install side luggage compartment floor		AR64.20-P-1200-40RW
	Measures for preventing damage to vehicles or components when performing arc welding work	All models	AH00.00-N-0005-01A
		Clamping pliers	*WH58.30-Z-1003-02A
		Round wire brush, braided, dia. 70 mm	*WH58.30-Z-1001-03A
		Spot welder	*WE58.40-Z-1002-02A
		Drill (electric/pneumatic)	*WE58.40-Z-1001-03A
		Wet/dry vacuum cleaner	*WE58.40-Z-1005-03A
10	Install rear crossmember	Do not install rear center outer section at this time	AR64.20-P-1100RT
11	Install rear fender	The plug welds in area IA of the rear fender are eliminated with this installation procedure.	AR63.50-P-1400RT
12	Install outer rear center section		AR64.20-P-1000RT
13	Remove vehicle from straightening bench		AR60.10-P-1060RT
14	Clean repair areas
15	Prime area to be repaired with priming filler	.
16	Perform seam sealing after repair		AR97.10-P-4000RT
17	Paint repair areas and adjacent surfaces	.
18	Apply additional cavity preservation		AR97.20-P-1500RT
19	Reinstall all detachable body components removed

Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1002-01A	Ball cutter, dia. 12 mm
WH58.30-Z-1006-01A	Vario Drill WS 91 spot weld removing tool
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1023-04A	Abrasive disk, dia. 50 mm, 80 m/s (max. 23, 000 RPM)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

WORKSHOP EQUIPMENT

WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42