Replace complete rear fender - AR63.50-P-1400RT

MODEL 251 

Shown on model 251 without panoramic glass roof with top sliding roof, code 413 and without electric glass tilting/sliding roof, code 414 

Fig 1: Identifying Rear Fender - Shown On Model 251

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	General information on body repair	All models	AH60.00-N-0001-01A
1	Remove detachable parts in the repair area
2	Cover detachable parts remaining in vehicle (area to be repaired).	Tarp (fire-resistant)
3	Separate rear fender		AR63.50-P-1400-02RT
		Spot weld milling cutter	Figure
		Set of cutting templates	Figure
		Cutting template Ball cutter, dia. 12 mm Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm Cutting disk, dia. 50 mm, 80 m/s (max. 30, 600 RPM) Drill Straight grinder Body jig saw Hot-air gun	Fig 4
4	Prepare connection points on body in area of rear fender		AR63.50-P-1400-06RT
		Round wire brush, braided, dia. 70 mm Abrasive disk, Ø 115 mm, 80 m/s (max. 13, 250 RPM) Drill Angle grinder Wet/dry vacuum cleaner
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
5	Prepare new rear fender part		AR63.50-P-1400-03RT
		Spot weld milling cutter	Figure
		Set of cutting templates	Figure
		Cutting template Ball cutter, dia. 12 mm Vario Drill WS 91 spot weld removing tool Round wire brush, braided, dia. 70 mm Drill Body jig saw Wet/dry vacuum cleaner	Fig 4
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
	Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding splatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
6	Install rear fender		AR63.50-P-1400-04RT
	Measures for preventing damage to vehicles or components when performing electric welding work	All models	AH00.00-N-005-01A
		Clamping pliers Round wire brush, braided, dia. 70 mm Abrasive disk, Ø 115 mm, 80 m/s (max. 13, 250 RPM) Abrasive disk, dia. 50 mm, 80 m/s (max. 23, 000 RPM) Blind rivet/punch riveting method MIG MAG gas welder aluminum) Inverter spot welder Drill Straight grinder Angle grinder Wet/dry vacuum cleaner
		Rivet	*BR00.45-Z-1001-13A
7	Clean repair areas
8	Prime repair area using primer filler	.
9	Perform seam sealing after repair		AR97.10-P-4000RT
10	Paint repair areas and adjacent surfaces	.
11	Apply additional cavity preservation		AR97.20-P-1500RT
12	Reinstall all detachable parts removed

Fig 2: Identifying Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Set Of Cutting Templates (251 589 06 23 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Cutting Template (251 589 11 23 00)

Courtesy of MERCEDES-BENZ USA