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Home >> Mercedes Benz >> 2007 >> R500 >> Repair and Diagnosis >> Collision >> Sealing & Corrosion Protection >> Body Sealing, Corrosion Protection - 251 Chassis >> Testing & Repair >> Cavity preservation following repair work - AR97.20-P-1500RT

Cavity preservation following repair work - AR97.20-P-1500RT

MODEL 251 

Engine hood 

Fig 1: Identifying Engine Hood Repair
G07009631Courtesy of MERCEDES-BENZ USA

Driver and left rear door 

Fig 2: Identifying Driver And Left Rear Door Repair Area
G07009632Courtesy of MERCEDES-BENZ USA

Rear-end door 

Fig 3: Identifying Rear-End Door Repair Area
G07009633Courtesy of MERCEDES-BENZ USA

Entire front end, longitudinal member and front firewall 

Fig 4: Identifying Entire Front End, Longitudinal Member And Front Firewall Repair Area
G07009634Courtesy of MERCEDES-BENZ USA

Outer A-pillar, front upper longitudinal member and left front longitudinal member 

Fig 5: Identifying Outer A-Pillar, Front Upper And Left Front Longitudinal Member Repair Area
G07009635Courtesy of MERCEDES-BENZ USA

Left inner A-pillar 

Fig 6: Identifying Left Inner A-Pillar Repair Area
G07009636Courtesy of MERCEDES-BENZ USA

Left outer side longitudinal member 

Fig 7: Identifying Left Outer Side Longitudinal Member Repair Area
G07009637Courtesy of MERCEDES-BENZ USA

Left inner B-pillar 

Fig 8: Identifying Left Inner B-Pillar Repair Area
G07009638Courtesy of MERCEDES-BENZ USA

Front roof frame 

Fig 9: Identifying Front Roof Frame Repair Area
G07009639Courtesy of MERCEDES-BENZ USA

Left side roof frame 

Fig 10: Identifying Left Side Roof Frame Repair Area
G07009640Courtesy of MERCEDES-BENZ USA

Rear roof frame 

Fig 11: Identifying Rear Roof Frame Repair Area
G07009641Courtesy of MERCEDES-BENZ USA

Left outer rear fender 

Fig 12: Identifying Left Outer Rear Fender Repair Area
G07009642Courtesy of MERCEDES-BENZ USA

Complete rear end 

Fig 13: Identifying Complete Rear End Repair Area
G07009643Courtesy of MERCEDES-BENZ USA

Entire underbody 

Fig 14: Identifying Entire Underbody Repair Area
G07009644Courtesy of MERCEDES-BENZ USA
DANGER Risk of explosion  and poisoning  caused by solvent vapors and gasses. Risk of injury  to skin and eyes when handling anticorrosion agents. Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection. AS97.00-Z-0001-01A
NOTES Notes on cavity preservation   AH97.20-P-0001-01B
1 Perform repair preservation IMPORTANT Apply cavity preservation agent in marked areas only after completing sealing and paintwork, however, before assembly work from inside. Apply repair preservation agent twice with a drying time of 5 minutes in between.
IMPORTANT The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry.
IMPORTANT Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly.
 
REFER TO BASIC KNOWLEDGE Cavity protection, general   GF98.00-P-2045A
Combination pressure spray gun (corrosion protection)  
MB cavity wax preservation, 1 l *BR00.45-Z-1003-05A 
2 Remove cavity sealant from drain holes IMPORTANT The processing temperature should not be less than 15 °C. Additional preservation measures may be required depending on the repair area deviating from the standard cavity preservation illustrated.  
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-05A Cavity sealant, solvent-free (1 l container) A 000 986 72 70 05