Replace longitudinal member front section - AR62.20-P-1260P
WARNING: This page is about a different car, the 2009 Mercedes-Benz CLK350 and 2008 Mercedes-Benz CLK350. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 203.0/2/7, 209.3/4
Illustrated on Model 203.0
| Removing | |||
|---|---|---|---|
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | AH00.00-N-0005-01A | ||
| General information on repairs to body | AH60.00-N-0001-01A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove detachable parts in area to be repaired | ||
| 2 | Cover all detachable parts remaining vehicle with fireproof tarpaulin | ||
| 3 | Prepare required workshop equipment and commercially available tools for repair | http://gotis.aftersales.mercedes-benz.com |
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| 4 | Equip straightening bench with module members, cross members and straightening bracket set. | Celette straightening bracket set 7203.309 (for model 203), as supplement to 7203.300 Celette straightening set 7209.309 (for model A 209), as supplement to 7203.300 (model 203), as well as 7203.310 (model C 209) Celette straightening set 7203.310 (for model 203), only for new orders, includes supplement 7203.309 Celette 7203.308 supplementary straightening set for Celette straightening bracket set 7203.310 (for model 203 4MATIC) Celette 7209.308 supplementary straightening set for Celette straightening bracket set 7203.310 (for model C 209 AMG Black Series) Car-bench straightening set 82434 (for model 203) Car-Bench 82445 supplementary straightening set for Car-Bench straightening bracket set 82434 (for model 203 4MATIC) |
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| 5 | Lift vehicle with two-post lifting platform | ||
| 6 | Fasten vehicle to straightening bench | ||
| 7 | Separate longitudinal member front section (1) | AR62.20-P-1260-01P | |
| Figure | |||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 8 | Prepare longitudinal member front section (1) | AR62.20-P-1260-05P | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Install | |||
| 9 | Install and weld in longitudinal member front section (1) | AR62.20-P-1260-07P | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 10 | Weld in longitudinal member cover (2) | AR62.20-P-1260-04P | |
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| 11 | Unfasten vehicle from straightening bench | ||
| 12 | Lift vehicle with two-post lifting platform | ||
| 13 | Remove straightening bench. | ||
| 14 | Clean repair areas | ||
| 15 | Prime area to be repaired using primer filler | ||
| 16 | Carry out seam sealing after repairs | Model 203 | AR97.10-P-4000P |
| Model 209 | AR97.10-P-4000Q | ||
Sealant |
*BR00.45-Z-1003-01A | ||
| 17 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 18 | Perform cavity preservation after repair work | Model 203.0 | AR97.20-P-1500P |
| Model 203.2 | AR97.20-P-1500PA | ||
| Model 203.7 | AR97.20-P-1500PB | ||
| Model 209.3 | AR97.20-P-1500Q | ||
| Model 209.4 | AR97.20-P-1500QA | ||
| 19 | Install all removed detachable body components |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |