Retrofit xenon headlamps - AN82.10-P-0001P

MODEL 203 up to 23.4.04 Vehicles up to model refinement 

Fig 1: Identifying Parts Scope For Xenon Headlamp Unit

Parts scope for xenon headlamp unit 

Fig 2: Identifying Parts Scope For Headlamp Cleaning System (SRA)

Parts scope for headlamp cleaning system (SRA) 

	Removal
	Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  caused by burns to skin and eyes from battery acid or when handling damaged leadacid batteries	No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
	Risk of injury caused by moving parts that can pinch, crush or, in extreme cases even sever extremities.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
	Risk of death  caused by high voltage levels present at xenon headlamps. Risk of explosion/risk of fire  due to highly flammable materials in the area of damaged xenon bulbs Risk of injury  from UV light, hot components at xenon headlamps and glass splinters when xenon bulbs crack Risk of poisoning  from inhaling mercury vapors and from swallowing/skin contact with poisonous salts and mercury compounds	Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off entire lighting system. Wear insulating safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure the work area is adequately ventilated.	AS82.10-Z-0001-01A
	Notes on battery	All models	AH54.10-P-0001-01A
	Notes on the xenon headlamps retrofit	Model 203	AH82.10-P-1003-01P
1	Remove front seat	Driver and passenger side.
			AR91.10-P-1000P
2	Remove battery	Do not connect a quiescent current retention device.
			AR54.10-P-0005P
3	Remove battery console
4	Remove center console
			AR68.20-P-2000P
5	Remove ignition switch cable from the electronic selector lever module	Transmission 722.6 see ↓
		Remove/install electronic selector lever module (ESM)	AR27.60-P-0901P
6	Remove front floor covering	Driver side.
			AR68.20-P-2050P
7	Remove light switch module (S1)	Part discontinued.
			AR54.25-P-3270P
8	Remove headlamp range control	Part discontinued.
			AR82.10-P-4000P
9	Remove front floor covering	Passenger side.
			AR68.20-P-2070P
10	Remove cover below instrument panel	Passenger side.
			AR68.10-P-1520P
11	Remove mounting plate	Mounting plate under floor covering at right front.
12	Remove rear seat cushion	Model 203.2/ 7 Model 203.0 with CODE (287a) through-loading feature
		Left rear seat cushion.	AR91.12-P-1020P
13	Remove side cushion on rear seat backrest	Left side bolster.
			AR91.12-P-1710P
14	Remove hot air outlet	Left and right rear legroom.
15	Remove hot air duct	Hot air ducts to left and right rear legroom.
16	Remove coverings in trunk	Left paneling and rear cover of rear seat.
		Model 203.0	AR68.30-P-4600P
		Model 203.7	AR68.30-P-4600PB
17	Remove rear passenger compartment side trim panel	Left side paneling.
		Model 203.2	AR68.30-P-4780PA
18	Remove wiper system
			AR82.30-P-6400P
19	Remove front SAM control module with fuse and relay module (N10/1)	Part discontinued.
			AR54.21-P-1260P
20	Remove water drain duct behind battery
21	Remove lamp unit	On left and right. Parts discontinued.
			AR82.10-P-4730P
	Install
22	Retrofit headlamp cleaning system	Except code (600a) Headlamp cleaning system.	AN82.15-P-0001P
23	Retrofit headlamp range adjustment front axle sensor		AN82.10-P-1000-01P
24	Retrofit headlamp range adjustment wiring harness		AN82.10-P-0002-03P
25	Install paneling in trunk	Left paneling and rear cover of rear seat.
		Model 203.0	AR68.30-P-4600P
		Model 203.7	AR68.30-P-4600PB
26	Install side paneling in rear passenger compartment	Left side paneling.
		Model 203.2	AR68.30-P-4780PA
27	Install rear seat cushion	Model 203.2/ 7 Model 203.0 with CODE (287a) through-loading feature
		Left rear seat cushion.	AR91.12-P-1020P
28	Install side cushion of rear seat backrest	Left side bolster.
			AR91.12-P-1710P
29	Retrofit pneumatic line for headlamp range adjustment	Model 203.0	AN82.10-P-0003-03PA
		Model 203.2/ 7	AN82.10-P-0003-03PB
30	Install A-pillar cover	Driver side. Install A-pillar cover, edge guard and door sill molding. Refer to:↓
		Remove/install headlamp range control	AR82.10-P-4000P
31	Install light switch module (S1)	New part.
			AR54.25-P-3270P
32	Reinstall cover below instrument panel	Driver side.
			AR68.10-P-1500P
33	Install hot air duct	Hot air ducts to left and right rear legroom.
34	Install hot air outlet	Left and right rear legroom.
35	Install front floor covering	Driver side.
			AR68.20-P-2050P
36	Install mounting plate	Mounting plate under floor covering at right front.
37	Install front floor covering	Passenger side.
			AR68.20-P-2070P
38	Reinstall cover below instrument panel	Passenger side.
			AR68.10-P-1520P
39	Install ignition lock cable in the electronic selector lever module	Transmission 722.6 see ↓
		Remove/install electronic selector lever module (ESM)	AR27.60-P-0901P
40	Install center console
			AR68.20-P-2000P
	Removing
41	Remove rear spring	Right rear spring.
			AR32.20-P-0230P
	Install
42	Retrofit plate to spring control arm		AN82.10-P-0003-02P
43	Install rear spring	Right rear spring.
			AR32.20-P-0230P
44	Install headlamp range adjustment rear axle sensor
			AR82.10-P-4084P
45	Install headlamp range adjustment rear axle sensor wiring harness
			AR54.18-P-0040P
46	Install lamp unit	On left and right. New parts.
			AR82.10-P-4730P
47	Connect headlamp range adjustment wiring harness		AN82.10-P-0002-04P
48	Install front SAM control module with fuse and relay module (N10/1)	New part.
			AR54.21-P-1260P
49	Install water drain duct behind battery
50	Install battery console
51	Install battery
			AR54.10-P-0005P
52	Install wiper system
			AR82.30-P-6400P
53	Install front seat	Driver and passenger side.
			AR91.10-P-1000P
54	Affixing warning stickers		AN82.10-P-0002-02P
55	Perform basic programming
			AR00.19-P-0200P
56	Drive vehicle a short distance	Do not switch on light, risk of being dazzled!
57	Set zero position of headlamps	STAR Diagnosis tool.
58	Check and correct headlamp adjustment
			AP82.10-P-8260P
59	Perform variant coding for "xenon headlamp unit" and "headlamp cleaning system"	STAR Diagnosis tool.
60	Carry out function check
61	When modifying the package, enter code or designation of special equipment concerned on vehicle data card and in FDOK	Code (612b) Xenon headlamp unit. Code (600a) Headlamp cleaning system.