Retrofit heated windshield washer system - AN82.35-P-0001PB

MODEL 203 with CODE (450) Taxi version with CODE (580a) Automatic air conditioning with CODE (581b) Convenience automatic air conditioning with CODE (670a) Residual engine heat utilization (REST) 

Fig 1: Identifying Heated Windshield Washer System Components

	Remove
	Risk of explosion  from gas. Risk of poisoning and caustic burns  from swallowing battery electrolyte. Risk of injury  with caustic burns to eyes and skin from battery electrolyte or from handling damaged lead-acid batteries	No fire, sparks, naked flames or smoking. Wear acid-resistant gloves, clothing and eye protection. Pour battery electrolyte only into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
	Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant.	Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage bottles. Wear protective gloves, protective clothing and eye protection.	AS20.00-Z-0001-01A
	Injury Hazard!  Windshield wiper mechanism can pinch, crush or, in extreme cases even sever extremities.	Always remove ignition key when working on windshield wiper mechanism.	AS82.30-Z-0001-01A
	Notes on battery	All models	AH54.10-P-0001-01A
	Notes on coolant	All engines	AH20.00-N-2080-01A
1	Drain coolant
		Engine 111	AR20.00-P-1142PR
		Engine 112	AR20.00-P-1142PV
		Engine 611, 612	AR20.00-P-1142HB
2	Connect quiescent current retention unit
			AR54.10-P-1030-07I
		Quiescent current retention unit CMP 12.2	*WH58.30-Z-1012-09A
3	Disconnect ground cable of battery
			AR54.10-P-0003P
4	Remove heating water circulation pump (M13)	Part eliminated.
			AR83.25-P-1170PP
5	Remove wiper system
			AR82.30-P-6400P
6	Remove pendulum support at brake master cylinder
			AR42.10-P-0300-02P
7	Remove washer fluid hose (11)	Part eliminated.
			AR82.35-P-6980P
8	Remove washer fluid reservoir (9)	Part discontinued except for code (600a) headlamp cleaning system.
			AR82.35-P-6000P
	Disassemble/assemble
9	Remove switch of windshield washer system level indicator	Except code (600a) headlamp cleaning system.
10	Remove windshield washer fluid pump	Except code (600a) headlamp cleaning system.
11	Remove rear door pump	Model 203.2 Except code (600a) headlamp cleaning system.
12	Remove all seals at washer fluid reservoir	Except code (600a) headlamp cleaning system.
13	Remove cap at washer fluid reservoir	With CODE (600a) headlamp cleaning system Part eliminated.
14	Assembly is performed in the reverse order	Except code (600a) headlamp cleaning system: Washer fluid reservoir (9) new part.
15	Install heater unit (8)	Ensure cap is correctly fitted onto washer fluid reservoir (9). New part.
	Install
16	Install heating water circulation pump (M13)	New part.
			AR83.25-P-1170PP
17	Retrofit heated hose (10) and line (6) of windshield washer system		AN82.35-P-0001-01P
		Hose clamp pliers (length 210 mm; clamping range 6-12 mm).	*WH58.30-Z-1018-02A
		Hose clamp pliers (length 235 mm; clamping range 40 mm).	*WH58.30-Z-1020-02A
18	Install pendulum support at brake master cylinder
			AR42.10-P-0300-02P
19	Install washer fluid reservoir (9)	New part except for code (600a) headlamp cleaning system.
			AR82.35-P-6000P
20	Install washer fluid hose (11)	New part. Heated hose.
			AR82.35-P-6980P
21	Reconnect ground lead to battery
			AR54.10-P-0003P
22	Disconnect quiescent current retention device
			AR54.10-P-1030-07I
		Quiescent current retention unit CMP 12.2	*WH58.30-Z-1012-09A
23	Install wiper system
			AR82.30-P-6400P
24	Pour in coolant
		Engine 111	AR20.00-P-1142PR
		Engine 112	AR20.00-P-1142SV
		Engine 611, 612	AR20.00-P-1142HB
25	Carry out version coding "heated windshield washer system"	STAR diagnosis tool
26	Carry out operational check
27	If changes made to equipment scope code or designation of relevant optional equipment enter subsequently on vehicle datacard and FDOK	Code (875) heated windshield washer system.