Drain/fill in coolant - AR20.00-P-1142PV
ENGINE 112.912 in MODELS 203.061 /261, 209.361 /461
ENGINE 112.955 in MODELS 209.365 /465
ENGINE 112.961 in MODELS 203.065 /265
ENGINE 113.968 in MODELS 209.375 /475
ENGINE 113.987 in MODELS 209.376 /476
ENGINE 112.946 in MODELS 203.064 /264 /764
ENGINE 112.916 in MODELS 203.081 /281
ENGINE 112.953 in MODELS 203.084 /284
ENGINE 113.988 in MODELS 203.076 /276
ENGINE 113.989 in MODEL 171.473
Fig 1: Identifying Coolant Drain/Fill Components - Engine 112.912 In Models 203.061 /261, 112.961 In Models 203.065 /265, 112.946 In Models 203.064 /264 /764, 112.916 In Models 203.081 /281, 112.953 In Models 203.084 /284 & 113.988 In Models 203.076 /276
MODIFICATION NOTES
| 14.10.04 | Fill coolant using vacuum method added | Step 12 |
| Drain | |||
|---|---|---|---|
| Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| 1 | Open engine hood | Model 171 | AR88.40-P-1000V |
| Model 203 | AR88.40-P-1000P | ||
| Model 209 | AR88.40-P-1000Q | ||
| 2.1 | Disconnect battery ground cable | Only when draining coolant at crankcase, right. | |
| Model 171 | AR54.10-P-0003V | ||
| Model 203 | AR54.10-P-0003P | ||
| Model 209 | AR54.10-P-0003Q | ||
| 3 | Open cooling system cap (1) at coolant expansion reservoir (2) | ||
| 4 | Remove lower engine compartment paneling | Model 171 | AR61.20-P-1105V |
| Models 203, 209 | AR61.20-P-1105P | ||
| Drain coolant from radiator | |||
| 5 | Slide collector siphon hose onto fitting at radiator (3). | ||
| 6 | Open the radiator drain plug (4) and drain the coolant | ||
| 7 | Tighten radiator drain plug (4) and detach collector siphon hose from fitting at radiator (3). | ||
| Drain coolant at crankcase | |||
| 8 | Loosen crankcase drain plug (5) and push collector siphon hose onto crankcase drain plug (5). | ||
| 9 | Open the crankcase screw plug (5) and drain the coolant | ||
| 10 | Pull collector siphon hose off crankcase drain plug (5) and tighten crankcase drain plug (5). | *BA20.00-P-1001-02B | |
| 11 | Lower vehicle | ||
| Filling | |||
| 12 | Pour in coolant and bleed cooling system | AR20.00-P-1142-04A | |
| Figure | |||
| Figure | |||
| Coolant specifications | Sheet 310.1 | BB00.40-P-0310-01A | |
| Anticorrosion/antifreeze agents (Sheet 325.0) | Sheet 325.0 | BB00.40-P-0325-00A | |
| *BF20.00-P-1001-02K | |||
| Notes on coolant level | AH20.00-P-1142-01P | ||
| 13 | Inspect cooling system for leaks | AR20.00-P-1010P | |
| 14 | Install lower engine compartment paneling | Model 171 | AR61.20-P-1105V |
| Models 203, 209 | AR61.20-P-1105P | ||
| 15.1 | Connect ground cable to battery | Only when the coolant has been drained at the crankcase, right. | |
| Model 171 | AR54.10-P-0003V | ||
| Model 203 | AR54.10-P-0003P | ||
| Model 209 | AR54.10-P-0003Q | ||
| 16 | Close engine hood | Model 171 | AR88.40-P-1000V |
| Model 203 | AR88.40-P-1000P | ||
| Model 209 | AR88.40-P-1000Q |
| Number | Designation | Engines 112, 113.940/941/ 942/943/944/ 945/946/948/ 960/961/963/ 964/965/966/ 967/968/971/ 980/981/984/ 986/987/988/ 990/991/992/ 995 | Engine 113.989 | |
|---|---|---|---|---|
| BA20.00-P-1001-02B | Coolant drain plug to crankcase | Nm | 12 | 12 |
| Number | Designation | Engine 112.912/946 in model 203 | Engine 112.912/946/955 in model 209 | Engine 113.968 in model 209, 211 engine 113.969 in model 211 | ||
|---|---|---|---|---|---|---|
| BF20.00-P-1001-02K | Cooling system | Total filling capacity | Liters | ≈ 10.5 | ≈ 10.5 | ≈ 11.5 |
| Capacity of anticorrosion/antifreeze agent down to -37°C | Liters | ≈ 5.25 | ≈ 5.25 | ≈ 5.75 | ||
| Filling capacity of anticorrosion/antifreeze down to -45°C | Liters | ≈ 5.75 | ≈ 5.75 | ≈ 6.25 | ||
| Specifications for Operating Fluids | Sheet | BB00.40-P-0310-01A | BB00.40-P-0310-01A | BB00.40-P-0310-01A | ||
| Sheet | BB00.40-P-0325-00A | BB00.40-P-0325-00A | BB00.40-P-0325-00A | |||
| Number | Designation | Engine 112.916/953 | Engine 112.961 in Model 203.065/265 AMG | Engine 113.987/988 | ||
|---|---|---|---|---|---|---|
| BF20.00-P-1001-02K | Cooling system | Total filling capacity | Liters | ≈ 10.0 | ≈ 10.5 | ≈ 11.5 |
| Capacity of anticorrosion/antifreeze agent down to -37°C | Liters | ≈ 5.0 | - | ≈ 5.8 | ||
| Filling capacity of anticorrosion/antifreeze down to -45°C | Liters | ≈ 5.5 | - | ≈ 6.3 | ||
| Specifications for Operating Fluids | Sheet | BB00.40-P-0310-01A | - | BB00.40-P-0310-01A | ||
| Sheet | BB00.40-P-0325-00A | - | BB00.40-P-0325-00A | |||
| Number | Designation | Engine 113.989 in model 171 | ||
|---|---|---|---|---|
| BF20.00-P-1001-02K | Cooling system | Total filling capacity | Liters | ≈ 11.5 |
| Capacity of anticorrosion/antifreeze agent down to -37°C | Liters | ≈ 5.55 | ||
| Filling capacity of anticorrosion/antifreeze down to -45°C | Liters | ≈ 6.1 | ||
| Specifications for Operating Fluids | Sheet | BB00.40-P-0310-01A | ||
| Sheet | BB00.40-P-0325-00A | |||