LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2001 >> E430 Base >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle - 210 Chassis >> Testing & Repair >> Removing and installing lower wishbone - AR33.20-P-0510D

Removing and installing lower wishbone - AR33.20-P-0510D

MODEL 210.08 /28 

Fig 1: Identifying Lower Wishbone Components
G04632447Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Modification notes

23.7.99 Bolted connection, shock absorber on lower wishbone modified   BT32.20-P-0002-01D
    New tightening torque incorporated, refer to work step 7. *BA32.25-P-1003-01B 
REMOVINGINSTALLING Removing, installing     
IMPORTANT The shock absorber with front spring does not have to be removed to remove/install the upper wishbone    
NOTESInstallation  Replace self-locking bolts and nuts    
1 Remove front wheel    
REFER TO MAINTENANCE     AP40.10-P-4050Z
2 Remove lower engine compartment lining   AR61.20-P-1105AB
3 Detach bracket (22b) from torsion bar (22) on both lower wishbones (4) TORQUE SPECIFICATION *BA32.20-P-1001-02E 
4 Pull rubber mount (22a) off torsion bar    
5.1 Detach linkage for headlamp range adjustment (95b) from lower wishbone (4) Right side (if fitted)  
6 Press supporting joint (7) out of steering knuckle (5)   AR33.20-P-0440-01D 
    SPECIAL TOOL Thrust piece Figure
    SPECIAL TOOL Puller Figure
    TORQUE SPECIFICATION *BA33.20-P-1004-01A 
7 Detach shock absorber (11) from lower wishbone (4) TORQUE SPECIFICATION Shock absorber nut (11u) of wishbone *BA32.25-P-1003-01B 
REFER TO COMPONENT MODIFICATIONS Bolted connection, shock absorber on lower wishbone modified   BT32.20-P-0002-01D
8 Detach lower wishbone (4) from front axle carrier IMPORTANTInstallation:  Observe installed position of adjusting rings
Tighten new nuts slightly until they abut.
 
    TORQUE SPECIFICATION Only tighten nuts when the vehicle is on its wheels ready-to-drive. *BA33.20-P-1010-01A 
9 Press supporting joint (7) out of lower wishbone (4)   AR33.20-P-0440-02D 
    SPECIAL TOOL Figure
    TORQUE SPECIFICATION *BA33.20-P-1006-01A 
INSPECT Checking     
10 Check shock absorber mount on lower wishbone If necessary after checking: ↓  
    Replace shock absorber mount on lower wishbone. AR32.25-P-0107D
11 Check front mount of lower wishbone (hydraulic bearing) for condition and leaks If necessary after checking: ↓  
    Replace front absorber mount of lower wishbone. AR33.20-P-0526D 
12 Check rear mount of lower wishbone If necessary after checking: ↓  
    Replace rear absorber mount of lower wishbone. AR33.20-P-0527D 
13 Press supporting joint (7) of steering knuckle mount If necessary after checking: ↓ AR33.20-P-0425D 
    Replace supporting joint AR33.20-P-0440D 
14 Check lower wishbone (4) for distortion and replace if necessary IMPORTANT Distortion e.g. identifiable by cracked paint.  
15 Install in reverse order    
16.1 Perform chassis alignment check IMPORTANT After installing new parts or after accident repair. AR40.20-P-0200A
TORQUE SPECIFICATION Front torsion bar

Number Designation Model 210.08/28
BA32.20-P-1001-02E Bolt of retaining bracket to wishbone Nm 20
TORQUE SPECIFICATION Front shock absorber

Number Designation Model 210.08/28
BA32.25-P-1003-01B Self-locking nut of shock absorber to wishbone   Nm -
yellow Nm 185
silver/blue Nm 170
TORQUE SPECIFICATION Wheel location, hub

Number Designation Model 210.08/28
BA33.20-P-1004-01A Self-locking nut of supporting joint to steering knuckle Nm 105
BA33.20-P-1006-01A Self-locking nut of supporting joint to lower wishbone Nm 105
BA33.20-P-1010-01A Self-locking nut of lower wishbone to front axle carrier Nm 110
Fig 2: Identifying Thrust Piece (140 589 00 63 00)
G04632448Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 3: Identifying Puller (140 589 09 33 00)
G04632449Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Fig 4: Identifying Puller (140 589 00 33 00)
G04632450Courtesy of MERCEDES-BENZ OF NORTH AMERICA.