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Intake-Air System Removal/Installation (VIN Y): Notes

WARNING: This page is about a different variant/trim than selected.

Replacement Part 

Gasket
Quantity: 1
Location of use: Turbocharger air outlet pipe component
Charge air cooler air inlet hose
Quantity: 1
Location of use: Turbocharger air outlet pipe component
Hose clamp
Quantity: 1
Location of use: Charge air cooler air outlet hose
Gasket
Quantity: 1
Location of use: Throttle body
Intake manifold gasket
Quantity: 4
Location of use: Intake manifold
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Oil and Chemical Type 

Engine oil
Type: Recommended oil
WARNING:
  • A hot engine and intake air system can cause severe burns. Turn off the engine and wait until they are cool before removing the intake air system.
  1. Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION .)
  2. Remove in the order indicated in the table.
  3. Install in the reverse order of removal.

    Step 1 

    Fig 1: Intake-Air System Components Location With Torque Specification (Step 1)
    G16371949Courtesy of MAZDA MOTORS CORP.
    INTAKE-AIR SYSTEM COMPONENT OPERATIONS

    Component No. Refer to
    1 MAF sensor/IAT sensor No. 1
    (See MASS AIR FLOW (MAF) SENSOR/INTAKE AIR TEMPERATURE (IAT) SENSOR NO. 1 REMOVAL/INSTALLATION (VIN Y) .)
    2 Air cleaner cover
    (See AIR CLEANER COVER INSTALLATION NOTE .)
    3 Air cleaner element
    4 Air cleaner case
    5 Fresh-air duct
    (See FRESH-AIR DUCT REMOVAL NOTE .)
    6 Air hose
    7 Air inlet pipe
    (See AIR INLET PIPE REMOVAL NOTE .)
    8 Breather hose
    9 Ventilation pipe
    10 Turbocharger air inlet hose
    11 Turbocharger air outlet pipe
    12 Boost air temperature sensor
    (See BOOST AIR TEMPERATURE SENSOR REMOVAL/INSTALLATION (VIN Y) .)
    13 Boost pressure sensor
    (See BOOST PRESSURE SENSOR REMOVAL/INSTALLATION (VIN Y) .)
    14 Hose

    Step 2 

    Fig 2: Intake-Air System Components Location With Torque Specification (Step 2)
    G16371950Courtesy of MAZDA MOTORS CORP.
    INTAKE-AIR SYSTEM COMPONENT OPERATIONS

    Component No. Refer to
    1 Throttle body connector
    2 Wiring harness bracket
    3 Throttle body component
    (See THROTTLE BODY COMPONENT REMOVAL NOTE .)
    (See THROTTLE BODY COMPONENT INSTALLATION NOTE .)
    4 Water hose No. 1
    (See WATER HOSE NO. 1 INSTALLATION NOTE .)
    5 Water hose No. 2
    (See WATER HOSE NO. 2 INSTALLATION NOTE .)
    6 Throttle body
    7 MAP sensor/IAT sensor No. 2
    (See MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR/INTAKE AIR TEMPERATURE (IAT) SENSOR NO. 2 REMOVAL/INSTALLATION (VIN Y) .)
    8 Vacuum pipe bracket bolt
    9 Vacuum hose No. 1
    10 Water hose No. 3
    11 PCV hose
    (See PCV HOSE REMOVAL NOTE .)
    (See PCV HOSE INSTALLATION NOTE .)
    12 Intake manifold component
    (See INTAKE MANIFOLD COMPONENT REMOVAL NOTE .)
    (See INTAKE MANIFOLD COMPONENT INSTALLATION NOTE .)
    13 Vacuum hose No. 2
    14 Water hose No. 4
    15 Water hose No. 5
    16 Water-cooled charge air cooler
    (See WATER-COOLED CHARGE AIR COOLER REMOVAL/INSTALLATION (VIN Y) .)
    17 Intake manifold