Installation [10/2022 - ]: Procedure

HINT: 

Perform this procedure only when replacement of the engine mounting bracket sub-assembly LH is necessary.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the engine mounting bracket sub-assembly LH with the 4 bolts.

      Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

      NOTE:

      Temporarily tighten the bolt (A), and then fully tighten the 4 bolts in the order of (B), (C), (D) and (A).

HINT: 

Perform this procedure only when replacement of the engine mounting spacer is necessary.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the engine mounting spacer to the vehicle body with the 2 bolts.

      Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

      NOTE:

      Temporarily tighten the bolt (A), and then fully tighten the 2 bolts in the order of (B) and (A).

HINT: 

Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

1. Fig 1: Engine Mounting Insulator Sub-Assembly RH Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   1. Install the engine mounting insulator sub-assembly RH with the 2 bolts and nut.

      Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

      NOTE:

      Temporarily tighten the bolt (A), and then fully tighten the 2 bolts and nut in the order of (B), (A) and (C).

   2. Connect the No. 2 earth wire to the engine mounting insulator sub-assembly RH with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

   3. Install the earth bolt cap.
   4. Connect the radiator reserve tank assembly with the bolt and nut in the order shown in the illustration.

      Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

   5. Engage the 3 clamps.
   6. Engage the 2 clamps.
   7. Install the intercooler reserve tank bracket with the bolt.

      Torque: 14 N.m (143 kgf/cm, 10 ft.lbf) 

HINT: 

Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf) 

NOTE:

• Do not apply or add any oil or grease to the belt tensioner to prevent abnormal noises from the belt tensioner pulley, belt squealing, etc.
• Do not allow oil or grease to adhere to the moving parts of the belt tensioner, as this may cause malfunctions.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 21 N.m (214 kgf/cm, 15 ft.lbf) 

HINT: 

As the illustration shown is an example, the actual details may differ.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT: 

Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

Refer to PROCEDURE - Step 9

HINT: 

Perform this procedure only when replacement of the front engine mounting insulator is necessary.

Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
   *c	60°(Claw of Clip Location)	*d	Upper Side
   *e	LH Side	*f	Front Side
   *g	View A	*h	View B
   *i	View C	*j	View D

   1. Install the water by-pass hose assembly to the water control valve, front water by-pass joint and transmission oil cooler and slide the 4 clips to secure it.
      NOTE:

      • Make sure to slide the water by-pass hose assembly until it contacts the hose stopper.
      • Make sure that the claws of the clip are within the location shown in the illustration.
   2. Engage the clamp.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
   *c	120°(Claw of Clip Location)	*d	Upper Side
   *e	RH Side	*f	Stopper

   1. Install the No. 2 radiator hose to the water inlet and slide the clip to secure it.
      NOTE:

      • Make sure to slide the No. 2 radiator hose until it contacts the stopper.
      • Make sure that the claws of the clip are within the location shown in the illustration.
   2. Engage the clamp.

Refer to PROCEDURE - Step 22

Refer to PROCEDURE - Step 1

1. Set the engine assembly with transaxle on an engine lifter.
   NOTE:

   • Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle level.
   • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
   • To prevent the No. 2 oil pan sub-assembly from deforming, do not place any attachments under the No. 2 oil pan sub-assembly of the engine assembly with transaxle.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1

   No. 1 Engine Hanger

   *2

   No. 2 Engine Hanger

   1. Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger from the cylinder head sub-assembly and engine mounting bracket RH.
   2. Install the engine mounting bracket cap.

3. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1	Front Bumper Extension Sub-assembly LH	*2	Front Bumper Extension Sub-assembly RH
   *3	Front Suspension Member Brace Rear LH	*4	Front Suspension Member Brace Rear RH
   	Bolt		Nut

   1. Operate the engine lifter and install the engine assembly with transaxle to the vehicle.
      WARNING:

      Do not raise the engine assembly with transaxle more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.

      NOTE:

      • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
      • While raising the engine assembly with transaxle into the vehicle, do not allow it to contact the vehicle.
   2. Install the front bumper extension sub-assembly RH, front bumper extension sub-assembly LH to the front frame assembly and vehicle body with the 2 bolts (A), 2 bolts (B) and 4 nuts.

      Bolt (A) 

      Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf) 

      Bolt (B) 

      Torque: 9.5 N.m (97 kgf/cm, 84 in.lbf) 

      Nut 

      Torque: 12.5 N.m (127 kgf/cm, 9 ft.lbf) 

   3. Install the front suspension member brace rear RH and front suspension member brace rear LH to the front frame assembly and vehicle body with the 2 bolts (C) and 4 bolts (D).

      Bolt (C) 

      Torque: 135 N.m (1377 kgf/cm, 100 ft.lbf) 

      Bolt (D) 

      Torque: 62 N.m (632 kgf/cm, 46 ft.lbf) 

   4. Install the engine mounting insulator LH to the engine mounting bracket sub-assembly LH with the bolt and nut.

      Torque: 42 N.m (428 kgf/cm, 31 ft.lbf) 

   5. Install the wire harness clamp bracket to the engine mounting insulator LH with the bolt.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

   6. Install the engine mounting insulator sub-assembly RH to the engine mounting bracket RH with the 3 bolts and nut.

      Bolt 

      Torque: 72 N.m (734 kgf/cm, 53 ft.lbf) 

      Nut 

      Torque: 42 N.m (428 kgf/cm, 31 ft.lbf) 

4. Perform "Inspection After Repair" after replacing the engine assembly.

   Refer to INITIALIZATION [10/2022 - ]

Refer to INSTALLATION [10/2022 - ]

Refer to PROCEDURE - Step 10 [10/2022 - 08/2023] , or refer to PROCEDURE - Step 10 [08/2023 - 10/2024] , or refer to PROCEDURE - Step 10 [10/2024 - ]

Refer to INSTALLATION [10/2022 - ]

Torque: 43 N.m (438 kgf/cm, 32 ft.lbf) 

Bolt (Vehicle Body) 

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

Bolt (Automatic Transaxle Assembly) 

Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

Nut 

Torque: 8.0 N.m (82 kgf/cm, 71 in.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
   *c	75°(Claw of Clip Location)	*d	60°(Claw of Clip Location)
   *e	Upper Side	*f	Rear Side
   *g	View A	-	-

   1. Connect the No. 2 intercooler cooling water hose to the No. 2 intercooler cooling water pipe and slide the clip to secure it.
      NOTE:

      • Make sure to slide the No. 2 intercooler cooling water hose until it contacts the stopper.
      • Make sure that the claws of the clip are within the location shown in the illustration.
   2. Engage the clamp.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	View A	*b	120°(Claw of Clip Location)
   *c	Paint Mark	*d	Upper Side
   *e	RH Side	*f	2 to 5 mm (0.0787 to 0.197 in.)

   1. Connect the No. 2 radiator hose to the water inlet and slide the clip to secure it.
      NOTE:

      • Make sure to slide the No. 2 radiator hose until it contacts the stopper.
      • Make sure that the claws of the clip are within the location shown in the illustration.
   2. Engage the clamp.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	2 to 7 mm (0.0787 to 0.276 in.)	*b	Paint Mark
   *c	120°(Claw of Clip Location)	*d	Upper Side
   *e	LH Side	*f	View A

   1. Connect the No. 1 radiator hose to the water control valve and slide the clip to secure it.
      NOTE:

      • Make sure to slide the No. 1 radiator hose until it contacts the stopper.
      • Make sure that the claws of the clip are within the location shown in the illustration.
   2. Engage the clamp.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Connect the fuel tube sub-assembly.

      Refer to PRECAUTION [10/2022 - ]

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	2 to 7 mm (0.0787 to 0.276 in.)	*b	120°(Claw of Clip Location)
   *c	Front Side	*d	Upper Side
   *e	View A	-	-

   1. Connect the heater water hose to the No. 2 water by-pass pipe and slide the clip to secure it.
      NOTE:

      • Make sure to slide the heater water hose until it contacts the stopper.
      • Make sure that the claws of the clip are within the location shown in the illustration.
   2. Engage the clamp.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	2 to 7 mm (0.0787 to 0.276 in.)	*b	360°(Claw of Clip Location)
   *c	Front Side	*d	Upper Side
   *e	View A	-	-

   1. Connect the inlet heater water hose to the water control valve and slide the clip to secure it.
      NOTE:

      • Make sure to slide the inlet heater water hose until it contacts the stopper.
      • Make sure that the claws of the clip are within the location shown in the illustration.

Bolt 

Torque: 18.5 N.m (189 kgf/cm, 14 ft.lbf) 

Nut 

Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Protrusion	*b	Cutout
   *c	Top	*d	6 to 14 mm (0.236 to 0.551 in.)

   1. Install the air cleaner hose assembly to the compressor inlet elbow sub-assembly.
      NOTE:

      Align the cutout of the air cleaner hose assembly with the protrusion of the compressor inlet elbow sub-assembly.

   2. Tighten the hose clamp in the position shown in the illustration.
      NOTE:

      Make sure that the end of the hose clamp is positioned as shown in the illustration.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Top	*b	LH Side
   *c	45°(Claw of Clip Location)	*d	25°(Claw of Clip Location)
   *e	Paint Mark	-	-

   1. Connect the No. 2 ventilation hose to the cylinder head cover sub-assembly and slide the clip to secure it.
      NOTE:

      Make sure to position the clip as shown in the illustration.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Install the No. 3 engine cover while aligning the protruding parts with the external shape of the wire harness protector.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a

   Cylinder

   *b

   Bolt

   1. Align the 3 grommets of the No. 1 engine cover sub-assembly with the 2 cylinders and bolt as shown in the illustration, then push the No. 1 engine cover sub-assembly downward to install it.

1. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A

   for 2WD

   *B

   for AWD

   1. Inspect the vacuum hoses.

Refer to INSTALLATION [10/2022 - ]

Refer to PROCEDURE - Step 6 [10/2022 - 08/2023] , or refer to PROCEDURE - Step 7 [08/2023 - ]

• for Sport Package:

  Refer to INSTALLATION [10/2022 - ]

• except Sport Package:

  Refer to INSTALLATION [10/2022 - ]

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 5

Refer to ADJUSTMENT [10/2022 - ]

Refer to PROCEDURE - Step 2 [10/2022 - 08/2023] , or refer to PROCEDURE - Step 3 [08/2023 - ]

Refer to PROCEDURE - Step 4 [10/2022 - 08/2023] , or refer to PROCEDURE - Step 5 [08/2023 - ]

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 13

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5 [10/2022 - 08/2023] , or refer to PROCEDURE - Step 6 [08/2023 - ]

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 15

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 14

Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

Bolt 

Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

Bolt 

Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

Refer to INSTALLATION [10/2022 - ]

Refer to ADJUSTMENT [10/2022 - 08/2023] , or refer to ADJUSTMENT [08/2023 - ]

Refer to INITIALIZATION [10/2022 - ]

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 10

Refer to PROCEDURE - Step 12

Refer to SIGNAL CHECK [10/2022 - ]