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Installation [10/2022 - ]: Procedure

  1. INSTALL CYLINDER HEAD GASKET 
    1. GTY1078981Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lot No. - -
      Front of Engine - -
      1. Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.
      2. Place a new cylinder head gasket on the cylinder block sub-assembly as shown in the illustration.
        NOTE:
        • Make sure that the cylinder head gasket is installed in the correct orientation.
        • Remove any oil from the contact surfaces.
  2. INSTALL CYLINDER HEAD SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 16
  3. INSTALL OIL COOLER PIPE GASKET 
  4. INSTALL OIL COOLER GASKET 
  5. INSTALL OIL COOLER ASSEMBLY 
    Refer to PROCEDURE - Step 3
  6. INSTALL SPARK PLUG 
    Refer to PROCEDURE - Step 1
  7. INSTALL HEATER WATER HOSE BRACKET 

    Refer to PROCEDURE - Step 6

  8. INSTALL NO. 2 MANIFOLD STAY 

    Refer to PROCEDURE - Step 11

  9. INSTALL WATER INLET HOUSING 

    Refer to PROCEDURE - Step 12

  10. INSTALL WIRE HARNESS 
    Refer to PROCEDURE - Step 13
  11. INSTALL PORT FUEL INJECTOR ASSEMBLY 
    Refer to PROCEDURE - Step 1
  12. INSTALL NO. 5 ENGINE WIRE 
  13. INSTALL INJECTOR VIBRATION INSULATOR 
  14. INSTALL FUEL DELIVERY SPACER 
  15. INSTALL FUEL DELIVERY PIPE 
    Refer to PROCEDURE - Step 5
  16. INSTALL NO. 2 WATER BY-PASS PIPE 

    Refer to PROCEDURE - Step 20

  17. TEMPORARILY INSTALL TURBOCHARGER SUB-ASSEMBLY 
    Refer to PROCEDURE - Step 29
  18. INSTALL NO. 1 TURBO OIL OUTLET GASKET 
    Refer to PROCEDURE - Step 30
  19. INSTALL NO. 1 TURBO OIL PIPE 
    Refer to PROCEDURE - Step 31
  20. INSTALL MANIFOLD STAY 

    Refer to PROCEDURE - Step 32

  21. INSTALL NO. 1 TURBO INSULATOR 

    Refer to PROCEDURE - Step 9

  22. INSTALL WATER OUTLET GASKET 
    Refer to PROCEDURE - Step 40
  23. INSTALL FRONT WATER BY-PASS JOINT 

    Refer to PROCEDURE - Step 41

  24. INSTALL WATER CONTROL VALVE 

    Refer to PROCEDURE - Step 1

  25. INSTALL INTAKE MANIFOLD WITH INTERCOOLER ASSEMBLY 
    Refer to PROCEDURE - Step 4
  26. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE 
    Refer to PROCEDURE - Step 44
  27. CONNECT NO. 5 WATER BY-PASS HOSE 
  28. CONNECT NO. 4 WATER BY-PASS HOSE 
    Refer to PROCEDURE - Step 7
  29. CONNECT NO. 4 TURBO WATER HOSE 
    Refer to PROCEDURE - Step 9
  30. CONNECT NO. 3 WATER BY-PASS HOSE 
    Refer to PROCEDURE - Step 11
  31. CONNECT NO. 1 TURBO WATER HOSE 
    Refer to PROCEDURE - Step 13
  32. INSTALL DRIVE SHAFT BEARING BRACKET 
    Refer to PROCEDURE - Step 55
  33. INSTALL CAMSHAFT HOUSING SUB-ASSEMBLY 

    Refer to INSTALLATION [10/2022 - ]

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