Installation [05/2023 - ]: Procedure
- INSTALL NO. 1 ENGINE HANGER
Refer to PROCEDURE - Step 109
- REMOVE ENGINE FROM ENGINE STAND
- Remove the engine assembly from the engine stand.
- INSTALL FRONT ENGINE MOUNTING INSULATOR
HINT:
Perform this procedure only when replacement of the front engine mounting insulator is necessary.
- Install the 2 front engine mounting insulators to the front frame crossmember sub-assembly with the 2 nuts.
Torque: 65 N.m (663 kgf/cm, 48 ft.lbf)
- Install the 2 front engine mounting insulators to the front frame crossmember sub-assembly with the 2 nuts.
- INSTALL FRONT FRAME CROSSMEMBER SUB-ASSEMBLY
- Install the front frame crossmember sub-assembly to the engine assembly with the 2 nuts.
Torque: 57 N.m (581 kgf/cm, 42 ft.lbf)
- Install the front frame crossmember sub-assembly to the engine assembly with the 2 nuts.
- INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
Refer to PROCEDURE - Step 2
- INSPECT DRIVE PLATE AND RING GEAR SUB-ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL REAR ENGINE MOUNTING INSULATOR
Refer to PROCEDURE - Step 4
- INSTALL REAR ENGINE MOUNTING MEMBER
Refer to PROCEDURE - Step 5
- INSTALL AUTOMATIC TRANSMISSION ASSEMBLY
Refer to INSTALLATION [07/2020 - ]
- INSTALL DRIVE PLATE AND TORQUE CONVERTER ASSEMBLY SETTING BOLT
Refer to PROCEDURE - Step 3
- INSTALL FLYWHEEL HOUSING SIDE COVER
Refer to PROCEDURE - Step 1
- INSTALL STARTER ASSEMBLY
Refer to PROCEDURE - Step 2
- INSTALL GENERATOR ASSEMBLY
Refer to PROCEDURE - Step 1
- INSTALL COMPRESSOR ASSEMBLY WITH PULLEY
Refer to PROCEDURE - Step 2
- INSTALL OIL COOLER TUBE
Refer to PROCEDURE - Step 6
- CONNECT WIRE HARNESS
Refer to PROCEDURE - Step 10
- INSTALL FAN AND GENERATOR V BELT
Refer to PROCEDURE - Step 1
- INSTALL NO. 3 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 3
- INSTALL EXHAUST MANIFOLD TO HEAD GASKET LH
Refer to PROCEDURE - Step 5
- INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH
Refer to PROCEDURE - Step 6
- INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 7
- INSTALL EXHAUST MANIFOLD TO HEAD GASKET
Refer to PROCEDURE - Step 1
- INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
Refer to PROCEDURE - Step 2
- INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR
Refer to PROCEDURE - Step 3
- INSTALL ENGINE MOUNTING DAMPER
- Install the 2 engine mounting dampers with the 2 bolts.
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
- Install the 2 engine mounting dampers with the 2 bolts.
- INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
Refer to PROCEDURE - Step 4
- INSTALL ENGINE WITH TRANSMISSION ASSEMBLY
HINT:
Perform "Inspection After Repairs" after replacing the engine assembly.
Refer to INITIALIZATION [07/2020 - ]
- Set the engine on an engine lifter.NOTE:
- Place wooden blocks or plate lift attachments so that the engine is level.
- With the exception of installing the engine assembly to an engine stand or removing the engine assembly from an engine stand, do not perform any work on the engine while it is suspended, as doing so is dangerous.
- Never install attachments to the oil pan of the engine assembly or transmission as doing so may deform the oil pan.
Place Wooden Block or Plate Attachments - Operate the engine lifter and install the engine and transmission assembly to the vehicle.NOTE:
Make sure that the engine is clear of all wiring and hoses.
- Install the engine and transmission assembly to the vehicle with the 2 bolts and 2 nuts.
Bolt Nut Torque: 175.5 N.m (1790 kgf/cm, 129 ft.lbf)
- Install the rear engine mounting member with the 6 bolts.
Torque: 44.4 N.m (453 kgf/cm, 33 ft.lbf)
- Remove the 4 bolts and 2 engine hangers.
- Set the engine on an engine lifter.
- CONNECT NO. 2 GROUND WIRE
- CONNECT THROTTLE LINK CONNECTING ROD ASSEMBLY
- Connect the parking lock release lever assembly cable end to the throttle link connecting rod assembly cable end.
*1 Parking Lock Release Lever Assembly Cable End *2 Throttle Link Connecting Rod Assembly Cable End - Attach the 2 claws and connect the cover to the throttle link connecting rod assembly as shown in the illustration.
*1 Cover Connect
- Connect the parking lock release lever assembly cable end to the throttle link connecting rod assembly cable end.
- INSTALL REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY LH
Refer to PROCEDURE - Step 14
- INSTALL REAR LOWER ARM MOUNTING REINFORCEMENT SUB-ASSEMBLY RH
HINT:
Install the RH side following the same procedure as for the LH side.
- TEMPORARILY TIGHTEN STEERING KNUCKLE LH
- TEMPORARILY TIGHTEN STEERING KNUCKLE RH
HINT:
Install the RH side following the same procedure as for the LH side.
- CONNECT FRONT STABILIZER LINK ASSEMBLY LH
Refer to PROCEDURE - Step 7
- CONNECT FRONT STABILIZER LINK ASSEMBLY RH
HINT:
Install the RH side following the same procedure as for the LH side.
- CONNECT TIE ROD ASSEMBLY LH
Refer to PROCEDURE - Step 2
- CONNECT TIE ROD ASSEMBLY RH
HINT:
Install the RH side following the same procedure as for the LH side.
- INSTALL FRONT DISC BRAKE DUST COVER LH
Refer to PROCEDURE - Step 10
- INSTALL FRONT DISC BRAKE DUST COVER RH
HINT:
Install the RH side following the same procedure as for the LH side.
- INSTALL FRONT DISC LH
Refer to PROCEDURE - Step 4
- INSTALL FRONT DISC RH
HINT:
Install the RH side following the same procedure as for the LH side.
- CONNECT DISC BRAKE CYLINDER ASSEMBLY LH
Refer to PROCEDURE - Step 14
- CONNECT DISC BRAKE CYLINDER ASSEMBLY RH
HINT:
Install the RH side following the same procedure as for the LH side.
- CONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY LH
Refer to PROCEDURE - Step 6
- CONNECT FRONT HEIGHT CONTROL SENSOR SUB-ASSEMBLY RH
HINT:
Install the RH side following the same procedure as for the LH side.
- CONNECT FRONT SKID CONTROL SENSOR WIRE LH
Refer to PROCEDURE - Step 15
- CONNECT FRONT SKID CONTROL SENSOR WIRE RH
HINT:
Install the RH side following the same procedure as for the LH side.
- CONNECT STEERING SLIDING WITH SHAFT YOKE SUB-ASSEMBLY
Refer to PROCEDURE - Step 4
- INSTALL PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY
Refer to PROCEDURE - Step 1
- TIGHTEN CENTER NO. 1 SUPPORT BEARING ASSEMBLY
Refer to PROCEDURE - Step 2
- INSPECT AND ADJUST NO. 2 AND NO. 3 JOINT ANGLE
Refer to PROCEDURE - Step 3
- INSTALL NO. 2 FUEL TANK PROTECTOR SUB-ASSEMBLY
Refer to PROCEDURE - Step 4
- INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR
Refer to PROCEDURE - Step 5
- INSTALL NO. 1 EXHAUST PIPE SUPPORT BRACKET SUB-ASSEMBLY
Refer to PROCEDURE - Step 11
- INSTALL FRONT EXHAUST PIPE ASSEMBLY
Refer to PROCEDURE - Step 3
- INSTALL FRONT CENTER FLOOR BRACE SUB-ASSEMBLY
Refer to PROCEDURE - Step 8
- INSTALL FRONT NO. 1 FLOOR CROSS BRACE RH
Refer to PROCEDURE - Step 9
- INSTALL FRONT NO. 1 FLOOR CROSS BRACE LH
Refer to PROCEDURE - Step 10
- INSTALL BODY SUPPORT BRACKET SUB-ASSEMBLY RH
Refer to PROCEDURE - Step 11
- INSTALL BODY SUPPORT BRACKET SUB-ASSEMBLY LH
Refer to PROCEDURE - Step 12
- INSTALL HEATED OXYGEN SENSOR (for Bank 2)
Refer to PROCEDURE - Step 1
- INSTALL HEATED OXYGEN SENSOR (for Bank 1)
Refer to PROCEDURE - Step 2
- CONNECT HEATED OXYGEN SENSOR CONNECTOR
Refer to PROCEDURE - Step 3
- INSTALL FRONT FLOOR COVER LH
Refer to PROCEDURE - Step 20
- INSTALL FRONT FLOOR COVER RH
Refer to PROCEDURE - Step 19
- INSTALL REAR FLOOR SIDE MEMBER COVER LH
Refer to PROCEDURE - Step 18
- INSTALL REAR FLOOR SIDE MEMBER COVER RH
Refer to PROCEDURE - Step 17
- INSTALL REAR FRAME RAIL SUB-ASSEMBLY LH
- INSTALL REAR FRAME RAIL SUB-ASSEMBLY RH
- INSTALL RADIATOR SUPPORT OPENING COVER
Refer to PROCEDURE - Step 37
- INSTALL RADIATOR SUPPORT EXTENSION LH
Refer to PROCEDURE - Step 39
- INSTALL RADIATOR SUPPORT EXTENSION RH
Refer to PROCEDURE - Step 38
- INSTALL NO. 2 FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY
- Install the No. 2 front bumper reinforcement sub-assembly with the 6 nuts.
Torque: 25 N.m (255 kgf/cm, 18 ft.lbf)
- Install the No. 2 front bumper reinforcement sub-assembly with the 6 nuts.
- INSTALL FRONT BUMPER COVER
Refer to INSTALLATION [05/2023 - ]
- CONNECT NO. 3 ENGINE WIRE
- Connect the No. 3 engine wire from the generator assembly with the bolt.
Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)
- Attach the 2 clamps.
- Connect the No. 3 engine wire from the generator assembly with the bolt.
- CONNECT NO. 3 ENGINE ROOM WIRE
- CONNECT ENGINE WIRE
- Attach the 2 claws and connect the connector holder to the No. 1 engine room relay block.
Connect in this Direction - Attach the claw and disconnect the junction connector.
- Connect the 2 connectors.
- Attach the 2 claws and connect the No. 1 semiconductor power integration ECU to the No. 1 engine room relay block.
- Attach the clamp.
- Connect the ECM connector.
Refer to PROCEDURE - Step 3
- Attach the 2 claws and connect the engine wire to the No. 1 engine room relay block.
- Install the nut.
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
- Attach the clamp.
- Attach the 2 claws and connect the connector holder to the No. 1 engine room relay block.
- CONNECT NO. 2 ENGINE WIRE
- Attach the 2 claws and connect the No. 2 engine wire to the No. 1 engine room relay block.
- Install the nut.
Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
- Attach the 2 clamps.
- Install the upper relay block cover to the No. 1 engine room relay block.
- CONNECT SUCTION HOSE SUB-ASSEMBLY
Refer to PROCEDURE - Step 3
- CONNECT DISCHARGE HOSE SUB-ASSEMBLY
Refer to PROCEDURE - Step 4
- CONNECT FUEL TUBE SUB-ASSEMBLY
- Connect the fuel tube sub-assembly.
Refer to PRECAUTION [05/2023 - ]
- Install the fuel pipe clamp to the fuel tube sub-assembly.
- Connect the fuel tube sub-assembly.
- CONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY
- Connect the No. 2 fuel tube sub-assembly.
Refer to PRECAUTION [05/2023 - ]
- Install the fuel pipe clamp to the No. 2 fuel tube sub-assembly.
- Connect the No. 2 fuel tube sub-assembly.
- CONNECT NO. 1 FUEL VAPOR FEED HOSE
- Connect the No. 1 fuel vapor feed hose to the purge VSV and slide the clip to secure it.
- CONNECT HEATER WATER OUTLET HOSE
- Connect the heater water outlet hose to the No. 3 water by-pass pipe and slide the clip to secure it.
- CONNECT HEATER WATER INLET HOSE
- Connect the heater water inlet hose to the No. 3 water by-pass pipe and slide the clip to secure it.
- CONNECT RADIATOR HOSE SUB-ASSEMBLY
Refer to PROCEDURE - Step 6
- INSTALL NO. 1 OIL COOLER INLET HOSE (w/ Air Cooled Transmission Oil Cooler)
Refer to PROCEDURE - Step 7
- INSTALL NO. 1 OIL COOLER OUTLET HOSE (w/o Air Cooled Transmission Oil Cooler)
Refer to PROCEDURE - Step 8
- INSTALL NO. 1 OIL COOLER OUTLET HOSE (w/ Air Cooled Transmission Oil Cooler)
Refer to PROCEDURE - Step 9
- INSTALL NO. 1 OIL COOLER INLET HOSE (w/o Air Cooled Transmission Oil Cooler)
Refer to PROCEDURE - Step 10
- CONNECT NO. 3 RADIATOR HOSE
Refer to PROCEDURE - Step 28
- INSTALL WATER BY-PASS HOSE
Refer to PROCEDURE - Step 13
- INSTALL NO. 2 TRANSMISSION OIL COOLER HOSE (w/ Air Cooled Transmission Oil Cooler)
Refer to PROCEDURE - Step 14
- INSTALL NO. 4 TRANSMISSION OIL COOLER HOSE (w/o Air Cooled Transmission Oil Cooler)
Refer to PROCEDURE - Step 15
- CONNECT NO. 1 RADIATOR HOSE
Refer to PROCEDURE - Step 29
- CONNECT RESERVE TANK OUTLET HOSE
Refer to PROCEDURE - Step 6
- INSTALL RADIATOR RESERVE TANK ASSEMBLY
Refer to PROCEDURE - Step 30
- INSTALL NO. 2 INTAKE AIR CONNECTOR PIPE
Refer to PROCEDURE - Step 25
- INSTALL INTAKE AIR SOUND CREATOR
Refer to PROCEDURE - Step 26
- INSTALL INTAKE AIR CONNECTOR PIPE
Refer to PROCEDURE - Step 27
- INSTALL AIR CLEANER HOSE ASSEMBLY
- Connect the air cleaner hose assembly to the throttle body with motor assembly.
- Tighten the 2 hose clamps.
Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf)
- CONNECT NO. 3 PCV HOSE
Refer to PROCEDURE - Step 4
- CONNECT NO. 2 PCV HOSE
Refer to PROCEDURE - Step 3
- INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY RH
- Connect the air cleaner with element assembly RH.
- Insert the 3 air cleaner with element assembly RH pins into the air cleaner support bracket and radiator upper support.
- Tighten the hose clamp.
Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf)
- Connect the 2 vacuum hose sub-assemblies.
- Attach the 2 clamps and connect the wire harness clamp to the air cleaner with element assembly RH.
- Connect the vacuum switching valve assembly connector.
- Connect the mass air flow meter sub-assembly connector.
- INSTALL AIR CLEANER WITH ELEMENT ASSEMBLY LH
- Connect the air cleaner with element assembly LH.
- Insert the 3 air cleaner with element assembly LH pins into the air cleaner support bracket and radiator upper support.
- Tighten the hose clamp.
Torque: 4.0 N.m (41 kgf/cm, 35 in.lbf)
- Connect the vacuum hose sub-assembly.
- Attach the clamp and connect the wire harness clamp to the air cleaner with element assembly LH.
- Connect the mass air flow meter sub-assembly connector.
- INSTALL FENDER APRON BRACE SUB-ASSEMBLY LH
- Install the fender apron brace sub-assembly LH with the 2 bolts.
Torque: 49 N.m (500 kgf/cm, 36 ft.lbf)
- Install the fender apron brace sub-assembly LH with the 2 bolts.
- INSTALL FENDER APRON BRACE SUB-ASSEMBLY RH
- Install the fender apron brace sub-assembly RH with the 2 bolts.
Torque: 49 N.m (500 kgf/cm, 36 ft.lbf)
- Attach the 2 claws and install the center cowl top ventilator louver.
- Install the fender apron brace sub-assembly RH with the 2 bolts.
- INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY LH
Refer to PROCEDURE - Step 16
- INSTALL RADIATOR SUPPORT TO CROSSMEMBER BRACE SUB-ASSEMBLY RH
Refer to PROCEDURE - Step 15
- INSTALL FRONT SEAT ASSEMBLY
Refer to INSTALLATION [05/2023 - ]
- CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Refer to INSTALLATION [05/2023 - ]
- INITIALIZATION AFTER RECONNECTING BATTERY TERMINAL
HINT:
When disconnecting and reconnecting the battery, there is an automatic learning function that completes learning when the respective system is used.
- PARKING LOCK FORCED RELEASE
Refer to PROCEDURE - Step 2
- ADD ENGINE OIL
Refer to PROCEDURE - Step 6
- CHARGE AIR CONDITIONING SYSTEM WITH REFRIGERANT
- for HFC-134a (R134a):
Refer to PROCEDURE - Step 5
- for HFO-1234yf(R1234yf):
Refer to PROCEDURE - Step 5
- for HFC-134a (R134a):
- ADD AUTOMATIC TRANSMISSION FLUID
Refer to ADJUSTMENT [07/2020 - ]
- ADD ENGINE COOLANT
Refer to PROCEDURE - Step 12
- WARM UP ENGINE
- for HFC-134a (R134a):
Refer to PROCEDURE - Step 6
- for HFO-1234yf(R1234yf):
Refer to PROCEDURE - Step 6
- for HFC-134a (R134a):
- INSPECT SHIFT LEVER OPERATION
Refer to PROCEDURE - Step 5
- ADJUST AUTOMATIC TRANSMISSION FLUID
Refer to ADJUSTMENT [07/2020 - ]
- INSPECT FOR COOLANT LEAK
Refer to PROCEDURE - Step 3
- INSPECT FOR ENGINE OIL LEAK
Refer to PROCEDURE - Step 9
- INSPECT FOR FUEL LEAK
Refer to PROCEDURE - Step 1
- INSPECT FOR EXHAUST GAS LEAK
Refer to PROCEDURE - Step 23
- INSPECT FOR REFRIGERANT LEAK
- for HFC-134a (R134a):
Refer to PROCEDURE - Step 7
- for HFO-1234yf(R1234yf):
Refer to PROCEDURE - Step 7
- for HFC-134a (R134a):
- INSTALL FRONT WHEELS
Refer to INSTALLATION [05/2023 - ]
- STABILIZE SUSPENSION
Refer to PROCEDURE - Step 9
- FULLY TIGHTEN LOWER NO. 2 SUSPENSION ARM ASSEMBLY LH
Refer to PROCEDURE - Step 12
- FULLY TIGHTEN LOWER NO. 2 SUSPENSION ARM ASSEMBLY RH
HINT:
Install the RH side following the same procedure as for the LH side.
- FULLY TIGHTEN FRONT LOWER SUSPENSION ARM ASSEMBLY LH
Refer to PROCEDURE - Step 13
- FULLY TIGHTEN FRONT LOWER SUSPENSION ARM ASSEMBLY RH
HINT:
Install the RH side following the same procedure as for the LH side.
- ALIGN FRONT WHEELS FACING STRAIGHT AHEAD
- INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
Refer to ADJUSTMENT [05/2023 - ]
- INSPECT THROTTLE WITH MOTOR BODY ASSEMBLY
Refer to PROCEDURE - Step 1
- INSPECT IGNITION TIMING
Refer to PROCEDURE - Step 8
- INSPECT ENGINE IDLE SPEED
Refer to PROCEDURE - Step 9
- INSPECT CO/HC
Refer to PROCEDURE - Step 11
- INSPECT ENGINE COOLANT LEVEL IN RESERVOIR
Refer to PROCEDURE - Step 1
- CHECK ENGINE OIL LEVEL
Refer to PROCEDURE - Step 1
- INSTALL STRUT BAR BRACKET SUPPORT SUB-ASSEMBLY
- Install the strut bar bracket support sub-assembly with 4 new bolts.
Torque: 7.9 N.m (81 kgf/cm, 70 in.lbf)
- Install the strut bar bracket support sub-assembly with 4 new bolts.
- INSTALL NO. 2 ENGINE UNDER COVER ASSEMBLY
- Install the No. 2 engine under cover assembly with 10 new bolts and clip.
Torque: 7.9 N.m (81 kgf/cm, 70 in.lbf)
- Install the No. 2 engine under cover assembly with 10 new bolts and clip.
- INSTALL FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY LH
- INSTALL FRONT SUSPENSION MEMBER BRACE SUB-ASSEMBLY RH
- INSTALL FRONT FENDER SEAL LH
Refer to PROCEDURE - Step 22
- INSTALL FRONT FENDER SEAL RH
Refer to PROCEDURE - Step 21
- INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY
- Install the No. 1 engine under cover assembly with the 15 screws and 3 clips.
- INSTALL LOWER RADIATOR AIR DEFLECTOR
Refer to PROCEDURE - Step 2
- INSTALL RADIATOR SUPPORT TO FRAME SEAL RH
Refer to PROCEDURE - Step 4
- INSTALL RADIATOR SUPPORT TO FRAME SEAL LH
Refer to PROCEDURE - Step 3
- INSTALL V-BANK COVER SUB-ASSEMBLY
- Attach the 4 clips in the order shown in the illustration to install the V-bank cover sub-assembly.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
*a Tip (Sphere) NOTE:- Securely attach the clips.
- If the clips are forcibly attached or struck with an object, they may be damaged.
- Do not apply any oil to the tips (sphere).
- Attach the 4 clips in the order shown in the illustration to install the V-bank cover sub-assembly.