Engine Assembly: Installation

1. Install the mounting bracket with the 4 bolts.

   Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf) 

   HINT:

   The LH mounting bracket is marked with an "L".

1. Install the mounting bracket with the 4 bolts.

   Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf) 

   HINT:

   The RH mounting bracket is marked with an "L".

1. Install a new gasket to the bracket.
   Fig 1: Identifying Gasket To Bracket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the oil filter bracket with the stud bolt and 2 nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

Fig 2: Identifying Oil Filter Bracket

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the oil pressure switch.
   1. Apply adhesive to 2 or 3 threads of the oil pressure switch.

      Adhesive: 

      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent 

      Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf) 

2. Connect the oil pressure switch connector.

Fig 3: Installing Oil Pressure Switch

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the 2 sensors with the 2 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

2. Connect the 2 sensor connectors.

1. Install the sensor with the bolt.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   (b) Connect the 2 sensor connectors. 

1. Install a new O-ring to the oil control valve.
2. Install the oil control valve with the bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Install a new O-ring to the water bypass pipe.
2. Apply soapy water to the O-ring.
3. Push in the water bypass pipe end into the pipe hole of the water pump.
4. Install the water bypass pipe with the bolt.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

5. Install the wire clamp to the bracket of the water bypass pipe.

Fig 4: Locating Bolt And Sensor

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

Fig 5: Identifying Heater Inlet Hose

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install 2 new gaskets and the water bypass joint with the 4 nuts. Alternately tighten the nuts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

2. Connect the ECT sensor connector.

Fig 6: Locating Water Bypass Joint With Nuts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install a new O-ring to the inlet housing.
2. Apply soapy water on the O-ring.
3. Apply seal packing to the sealing groove of inlet housing as shown in the illustration.

   Seal packing: 

   Toyota Genuine Seal Packing 1282B, Three Bond 1282B or equivalent 

   Seal width: 

   2 to 3 mm (0.08 to 0.12 in.) 

   NOTE:

   • Remove any oil from the contact surface.
   • Install the crankcase within 3 minutes after applying seal packing.
   • Do not start the engine for at least 2 hours after installing.
4. Install the water inlet and housing assembly with the 2 bolts. Alternately tighten the bolts.

   Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

Fig 7: Applying Seal Packing To Sealing Groove Of Inlet Housing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the gasket to the cover.
2. Install the cover with the cap nut and 3 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Fig 8: Locating No. 3 Timing Belt Cover With Cap Nut And Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the gasket to the cover.
2. Pass the camshaft position sensor wire through the cover hole.
3. Install the cover with the 4 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

4. Install the wire grommet to the cover.
5. Install the sensor connector to the sensor holder.
6. Connect the sensor connector.
7. Install the sensor wire to the wire clamp on the cover.
8. Install the engine wire to the 2 wire clamps on the cover.
9. Connect the 2 water bypass hoses as shown in the illustration.
10. Install the No. 3 water bypass pipe to the cover with the cap nut.

    Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Fig 9: Locating Timing Belt Cover Sub-Assembly LH And Bolt

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 10: Locating Water Bypass Hoses

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine hanger with the 2 bolts.

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

Fig 11: Identifying No. 2 Engine Hanger

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the engine hanger with the 2 bolts.
   Fig 12: Identifying No. 1 Engine Hanger

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

1. Install the manifold (see INSTALLATION ).

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

1. Place a new gasket on the cylinder head with the white mark facing the manifold side.
   NOTE: Be careful of the installation direction.
   Fig 13: Identifying Cylinder Head Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 8 new nuts. Uniformly tighten the nuts in several passes.

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

1. Install the heat insulator with the 4 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Fig 14: Locating Heat Insulator With Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Place a new gasket on the cylinder head with the white mark facing the manifold side.
   NOTE: Be careful of the installation direction.
   Fig 15: Identifying Cylinder Head Gasket

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the exhaust manifold with 8 new nuts. Uniformly tighten the nuts in several passes.

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

1. Install the heat insulator with the 4 bolts.

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

Fig 16: Identifying Heat Insulator With Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the front suspension crossmember sub-assembly with the 2 bolts.

   Torque: 35 N*m (357 kgf*cm, 26 ft.*lbf) 

1. Install a new O-ring to the guide.
2. Install the guide with the bolt.

   Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

Fig 17: Locating Front Engine Mounting Insulator

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

If any one of the mounting bolts is broken or deformed, replace it.

1. Apply adhesive to 2 or 3 threads of the mounting bolt end.

   Adhesive: 

   Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent 

   Fig 18: Applying Adhesive To Threads Of Mounting Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the front spacer, drive plate and rear spacer on the crankshaft.
3. Install and uniformly tighten the 8 mounting bolts in several passes, in the sequence shown in the illustration.

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 

   If any of the mounting bolts cannot meet the torque specification, replace the mounting bolt.

   Fig 19: Locating Drive Plate Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Mark the mounting bolt with paint.
5. Retighten the mounting bolt by 90° in the numerical order shown.
6. Check that the painted mark is now at a 90° angle.

Fig 20: Identifying Drive Plate Bolt Tightening Sequence

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the automatic transmission to the engine with the 9 bolts.

   Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) for 14 mm head bolt A 

   71 N*m (724 kgf*cm, 52 ft.*lbf) for 17 mm head bolt B 

   HINT:

   Bolt (B) is tightened to the wire harness clamp.

   Fig 21: Locating Automatic Transmission To Engine With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 6 torque converter clutch mounting bolts.

   Torque: 48 N*m (489 kgf*cm, 35 ft.*lbf) 

   HINT:

   First install the black colored bolt and then the remaining 5 bolts.

Fig 22: Locating Torque Converter Clutch Mounting Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the under cover with the 2 bolts.

   Torque: 18 N*m(184 kgf*cm, 13 ft.*lbf) 

1. Connect the 2 speed sensor connectors.
2. Connect the transmission wire connector.
3. Connect the park/neutral position switch connector.
   Fig 23: Locating Flywheel Housing Under Cover Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the wire harness clamps with the 5 bolts.

   Torque: 71 N*m (724 kgf*cm, 52 ft.*lbf) Bolt (A) 

   10 N*m (102 kgf*cm, 7 ft.*lbf) Bolt (B) 

   HINT:

   Bolt (A) is tightened to the transmission housing.

Fig 24: Locating Wire Harness Clamps With Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Fig 25: Identifying No 1 Oil Cooler Outlet Tube With Clamp

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Temporarily install the oil cooler outlet tube.
2. Temporarily install the oil cooler inlet tube.
3. Install the 2 clamps with the 2 bolts.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

4. Tighten the oil cooler outlet tube No. 1.

   Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

   NOTE: Use a torque wrench with a fulcrum length of 460 mm (18.11 in.).

Fig 26: Locating Oil Cooler Outlet Tube No 1

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Tighten the oil cooler inlet tube.

   Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

   NOTE: Use a torque wrench with a fulcrum length of 460 mm (18.11 in.).

1. Set the engine lifter.
2. Operate the engine lifter, then install the engine to the vehicle.
   Fig 28: Identifying Transmission Member Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the 12 bolts.

   Torque: 204 N*m (2,080 kgf*cm, 150 ft.*lbf) for bolt A 

   167 N*m (1,700 kgf*cm, 123 ft.*lbf) for bolt B 

   50 N*m (510 kgf*cm, 37 ft.*lbf) for bolt C 

   49 N*m (500 kgf*cm, 36 ft.*lbf) for bolt D 

4. Install the engine rear mounting member with the 4 bolts.

   Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf) 

   Fig 29: Locating Engine Rear Mounting Member With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the earth bolt with the bolt.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

1. Install the front active stabilizer control actuator assembly (see INSTALLATION ).

Fig 30: Identifying Earth Wire

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the power steering ground wire to the power steering link with bolt (B).

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

2. Connect wire harness connector (E) to the power steering link and securely lock the connector.
3. Connect 2 wire harness connectors (C) and (D) to the power steering.
4. Install the 2 wire harness clamps to the power steering link.
5. Connect the ground wire to the bracket with bolt (A).

   Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) 

Fig 31: Connecting Power Steering Link Wire Harness

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Align the matchmarks on the intermediate shaft assembly No. 2 and the power steering link.
   Fig 32: Aligning Matchmarks On Intermediate Shaft Assembly No 2 And Power Steering Link

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install bolt (A) and tighten the 2 bolts.

   Torque: 35 N*m (360 kgf*cm, 26 ft.*lbf) 

Fig 33: Identifying Intermediate Shaft With Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the steering knuckle to the lower ball joint with the 2 bolts.

   Torque: 120 N*m (1220 kgf*cm, 89 ft.*lbf) 

Fig 34: Locating Steering Knuckle To Lower Ball Joint With Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the steering knuckle to the lower ball joint with the 2 bolts.

   Torque: 120 N*m (1220 kgf*cm, 89 ft.*lbf) 

Fig 35: Locating Steering Knuckle To Lower Ball Joint With Bolts

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Fully tighten the bolt on the lower side of the front shock absorber while holding the nut.

   Torque: 157 N*m (1,600 kgf*cm, 116 ft.*lbf) 

Fig 36: Identifying Shock Absorber Assembly Front LH

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the height control sensor link with the nut.

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

Fig 37: Locating Height Control Sensor Link

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Fully tighten the bolt on the lower side of the front shock absorber while holding the nut.
   Fig 38: Locating Shock Absorber Assembly Front RH With Bolt

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 157 N*m (1,600 kgf*cm, 116 ft.*lbf) 

1. Install the support bracket with the 2 bolts.
   Fig 39: Locating Support Bracket With Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

1. Install 2 new gaskets to the 2 TWCs.
   NOTE: Do not reuse gasket.
2. Install the 2 TWCs to the exhaust manifold with the 6 nuts.

   Torque: 62 N*m (632 kgf*cm, 46 ft*lbf) 

1. Pass the sensor (bank 1 sensor 2) connector through the cabin and install the grommet.
2. Connect the sensor connector.
3. Pass the sensor connector through the cabin and install the grommet.
   Fig 40: Locating TWCs And Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   Fig 41: Connecting Sensor Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the sensor (bank 2 sensor 2) connector.
   Fig 42: Connecting Sensor Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Install the compressor with the 3 bolts, nut and bracket.
   Fig 43: Identifying Compressor With Pulley Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) for bolt 

   30 N*m (306 kgf*cm, 22 ft.*lbf) for nut 

1. Connect the union to check valve hose with the clamp.

1. Connect the heater water outlet hose A with the clamp.

1. Connect the heater water inlet hose A with the clamp.
   Fig 44: Locating Heater Water Inlet Hose A With Clamp

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Connect the ground wire and install it with the bolt.

   Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

2. Connect the wire to the engine room No. 1 junction block. Then, install it with the nut.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

3. Install the engine room No. 1 relay block cover.
4. Connect the positive (+) battery cable and install it with the nut.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

5. Connect the ECM connectors.
6. Connect the engine wire to the connector holder.

1. Connect the connector of the fuel tube connected to the fuel main tube, then pinch the connector.
   Fig 45: Locating Fuel Tube Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Installation procedure (see INSTALLATION ).

1. Install the air cleaner assembly with the 3 bolts.
   Fig 46: Locating Fuel Tube Connector

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

2. Connect the MAF meter connector and clamp to the air cleaner.

1. Install the under cover with the clips.

1. Install the under cover with the 10 screws and 3 clips.

1. Install the ECM cover with the 3 bolts.
   Fig 47: Locating ECM Cover Bolts

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

1. Install the V-bank cover with the 2 nuts.
   Fig 48: Identifying V-Bank Cover With Nut

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

   NOTE: Make sure that the wire harness does not get caught between parts.

1. Install the air cleaner inlet and bolt.

   Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

1. Perform initialization (see INITIALIZATION ).
   NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.

1. Check for engine coolant leaks (see COOLING SYSTEM ).