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Section 10 (Starting (3UZ-FE)): Starter: Installation

WARNING: This page is about a different car, the 2007 Lexus GS 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL STARTER ASSEMBLY 
    1. Connect the starter cable with the nut.
      Fig 1: Identifying Starter Assembly With Cable, Nut And Starter Connector
      G05287909Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

      HINT:

      If coolant has accumulated on the cylinder block, wipe it off with a clean cloth.

    2. Install the starter cable protector with the bolt.

      Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

    3. Attach the terminal cap.
    4. Connect the starter connector.
    5. Install the starter with the 2 bolts.
      Fig 2: Locating Starter Bolts
      G05289464Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) 

  2. INSTALL WATER BYPASS PIPE SUB-ASSEMBLY (See  INSTALLATION  ) 
  3. INSTALL REAR WATER BYPASS JOINT (See  INSTALLATION  ) 
  4. INSTALL INTAKE MANIFOLD (See  INSTALLATION  ) 
  5. INSTALL NO. 2 FUEL PIPE SUB-ASSEMBLY 
    1. Install the No. 2 fuel pipe (see FUEL SYSTEM ).
  6. CONNECT ENGINE WIRE (See  INSTALLATION  ) 
  7. INSTALL NO. 3 V-BANK COVER BRACKET (See  INSTALLATION  ) 
  8. INSTALL NO. 2 V-BANK COVER BRACKET (See  INSTALLATION  ) 
  9. INSTALL PURGE VSV (See  INSTALLATION  ) 
  10. INSTALL V-BANK COVER BRACKET (See  INSTALLATION  ) 
  11. INSTALL NO. 4 V-BANK COVER BRACKET (See  INSTALLATION  ) 
  12. INSTALL THROTTLE BODY ASSEMBLY (See  INSTALLATION  ) 
  13. INSTALL INTAKE AIR CONNECTOR PIPE (See  INSTALLATION  ) 
  14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
  15. CHECK FOR FUEL LEAKS 
    1. Check for fuel leaks (see FUEL SYSTEM ).
  16. ADD ENGINE COOLANT (See  COOLANT  ) 
  17. CHECK FOR COOLANT LEAKS 
    1. Check for coolant leaks (see COOLING SYSTEM ).
  18. REMOVE ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  19. REMOVE ENGINE ROOM SIDE COVER RH (See  INSTALLATION  ) 
  20. REMOVE AIR CLEANER INLET 
    1. Install the inlet with the bolt.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  21. REMOVE COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  22. INSTALL V-BANK COVER SUB-ASSEMBLY 
    1. Install the cover with the 2 nuts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

  23. PERFORM INITIALIZATION 
    1. Perform initialization (see INITIALIZATION ).
      NOTE: Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.
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