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Brake Pedal: Installation

  1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (w/VSC) 
    1. Install the brake pedal support assembly with the bolt.

      Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

      Fig 1: Locating Brake Pedal Support Assembly Bolt
      G04025314Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the wire harness clamp.
    3. Connect the 2 connectors.
      Fig 2: Engaging Wire Harness Clamp
      G04025315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY (w/ECB) 
    1. Install the brake pedal support assembly with the bolt.

      Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf) 

      Fig 3: Installing Brake Pedal Support Assembly With Bolt
      G04025316Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the wire harness clamp.
    3. Connect the 3 connectors.
      Fig 4: Engaging Wire Harness Clamp
      G04025317Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BRAKE BOOSTER GASKET (w/ VSC) (See  INSPECTION   ) 
  4. INSTALL BRAKE BOOSTER ASSEMBLY (w/ VSC) (See  INSPECTION   ) 
  5. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (w/ VSC) (See  INSPECTION   ) 
  6. INSTALL BRAKE PEDAL RETURN SPRING (w/ VSC) (See  INSPECTION   ) 
  7. INSTALL ABS AND TRACTION ACTUATOR ASSEMBLY (w/ VSC) (See  INSTALLATION  ) 
  8. INSTALL BRAKE ACTUATOR ASSEMBLY WITH ACTUATOR BRACKET (w/ ECB) (See  INSTALLATION  ) 
  9. INSTALL BRAKE BOOSTER GASKET (w/ ECB) (See  INSPECTION   ) 
  10. INSTALL BRAKE MASTER CYLINDER ASSEMBLY WITH STROKE SIMULATOR (w/ ECB) (See  INSPECTION   ) 
  11. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (w/ ECB) (See  INSTALLATION   ) 
  12. INSTALL BRAKE PEDAL RETURN SPRING (w/ ECB) (See  INSTALLATION   ) 
  13. INSTALL RESERVOIR TUBE NO.1 HOSE (w/ ECB) 
  14. INSTALL SKID CONTROL ECU ASSEMBLY (w/ ECB) (See  INSTALLATION  ) 
  15. INSTALL ENGINE ROOM RELAY NO.3 BLOCK 
  16. CONNECT BATTERY NEGATIVE TERMINAL 
  17. DISABLE BRAKE CONTROL (w/ ECB) (See  BLEEDING   ) 
  18. ADD RESERVOIR WITH BRAKE FLUID (w/ ECB) (See  BRAKE PEDAL   ) 
  19. BLEED BRAKE RESERVOIR TUBE NO.1 HOSE (w/ECB) 
  20. BLEED MASTER CYLINDER (w/ ECB) 
  21. BLEED FRONT BRAKE SYSTEMS (w/ ECB) (See  BRAKE PEDAL   ) 
  22. BLEED REAR BRAKE SYSTEM (w/ ECB) (See  BRAKE PEDAL   ) 
  23. PERFORM ACCUMULATOR ZERO DOWN (w/ ECB) (See  BRAKE PEDAL   ) 
  24. CHECK BRAKE FLUID LEVEL (w/ ECB) (See  BRAKE PEDAL   ) 
  25. CLEAR DTC (w/ ECB) 
  26. PERFORM LINER VALVE OFFSET LEARNING (w/ECB) (See  BRAKE PEDAL   ) 
  27. ADD BRAKE FLUID (w/ VSC) (See  BRAKE FLUID (W/ VSC)   ) 
  28. BLEED MASTER CYLINDER (w/ VSC) (See  BRAKE FLUID (W/ VSC)   ) 
  29. BLEED BRAKE LINE (w/ VSC) (See  BLEEDING   ) 
  30. BLEED ABS AND TRACTION ACTUATOR ASSEMBLY (w/ VSC) (See  BLEEDING   ) 
  31. INSPECT FLUID LEVEL IN RESERVOIR (w/ VSC) (See  BRAKE FLUID (W/ ECB)   ) 
  32. INSPECT BRAKE FLUID LEAKAGE 
  33. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (See  DISASSEMBLY   ) 
  34. INSPECT PEDAL FREE PLAY (See  REASSEMBLY   ) 
  35. INSPECT PEDAL RESERVE DISTANCE (See  REASSEMBLY   ) 
  36. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER (See  INSTALLATION  ) 
  37. INSTALL INSTRUMENT PANEL SAFETY PAD NO.1 SUB-ASSEMBLY (See  INSTALLATION  ) 
  38. INSTALL INSTRUMENT PANEL UNDER COVER NO.1 SUB-ASSEMBLY (See  INSTALLATION  ) 
  39. INSTALL INSTRUMENT SIDE PANEL LH (See  INSTALLATION  ) 
  40. INSTALL FRONT DOOR OPENING TRIM COVER LH (See  INSTALLATION  ) 
  41. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
  42. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See  INSTALLATION  ) 
  43. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  44. INSTALL CONSOLE UPPER PANEL GARNISH FRONT (See  INSTALLATION  ) 
  45. INSTALL FRONT WHEEL 
  46. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See  INSTALLATION  ) 
  47. INSTALL FRONT FENDER TO COWL SIDE SEAL RH (See  INSTALLATION  ) 
  48. INSTALL FRONT FENDER TO COWL SIDE SEAL LH (See  INSTALLATION  ) 
  49. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See  INSTALLATION  ) 
  50. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  INSTALLATION  ) 
  51. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH (See  INSTALLATION  ) 
  52. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  53. INSTALL ENGINE ROOM COVER SIDE (See  INSTALLATION  ) 
  54. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  55. INSPECT VSC SENSOR SIGNAL 

    (See DTC CHECK / CLEAR )

  56. INSPECT ACTUATOR WITH INTELLIGENT TESTER (w/ VSC) 

    (See ON-VEHICLE INSPECTION )

  57. INSPECT SRS WARNING LIGHT 

    (See DIAGNOSIS SYSTEM )

  58. PERFORM INITIALIZATION 

    (See INITIALIZATION )

    1. Some systems need initialization after reconnecting the cable to the negative battery terminal.