LEMON Manuals: Even more car manuals for everyone
Home >> Lexus >> 2006 >> GS 300 RWD >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Mechanical >> BRAKE MASTER CYLINDER (w/ ECB) >> Installation

BRAKE MASTER CYLINDER (w/ ECB): Installation

  1. INSTALL BRAKE BOOSTER GASKET 
    1. Install a new gasket to the brake master cylinder assembly with brake simulator assembly.
  2. INSTALL BRAKE MASTER CYLINDER WITH SIMULATOR CYLINDER ASSEMBLY 
    1. Install the brake master cylinder assembly with brake simulator assembly with the 4 nuts.

      Torque: 12.7 N*m (128 kgf*cm, 9 ft.*lbf) 

      Fig 1: Identifying Brake Master Cylinder Assembly With Brake Simulator Assembly With Nuts
      G04025342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the connectors and clamp.
      Fig 2: Connecting Connectors And Clamp
      G04025343Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS 
    1. Apply lithium soap base glycol grease to the push rod pin.
    2. Install the push rod clevis to the brake pedal support assembly with the push rod pin and a new clip.
      Fig 3: Identifying Push Rod Clevis To Brake Pedal Support Assembly With Push Rod Pin And Clip
      G04025344Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL BRAKE PEDAL RETURN SPRING 
    1. Install the brake return spring.
  5. INSTALL BRAKE ACTUATOR ASSEMBLY (See  INSTALLATION  ) 
  6. INSTALL RESERVOIR TUBE NO.1 HOSE 
    1. Install the reservoir tube hose No.1with the clip.
  7. INSTALL SKID CONTROL ECU BRACKET 
    1. Install the skid control ECU bracket with the 3 bolts.

      Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) 

  8. INSTALL SKID CONTROL ECU ASSEMBLY (See  INSTALLATION  ) 
  9. CONNECT BATTERY NEGATIVE TERMINAL 
  10. DISABLE BRAKE CONTROL (See  BLEEDING   ) 
  11. ADD RESERVOIR WITH BRAKE FLUID (See  BRAKE PEDAL   ) 
  12. BLEED BRAKE RESERVOIR TUBE NO.1 HOSE 
  13. BLEED MASTER CYLINDER 
  14. BLEED FRONT BRAKE SYSTEM (See  BRAKE PEDAL   ) 
  15. BLEED REAR BRAKE SYSTEM (See  BRAKE PEDAL   ) 
  16. PERFORM ACCUMULATOR ZERO DOWN (See  BRAKE PEDAL   ) 
  17. CHECK BRAKE FLUID LEVEL (See  BRAKE PEDAL   ) 
  18. REMOVE CLEAR DTC 
  19. PERFORM LINER VALVE OFFSET LEARNING (See  BRAKE PEDAL   ) 
  20. INSPECT BRAKE PEDAL HEIGHT (See  DISASSEMBLY   ) 
  21. INSPECT PEDAL FREE PLAY (See  REASSEMBLY   ) 
  22. INSPECT PEDAL RESERVE DISTANCE (See  REASSEMBLY   ) 
  23. INSPECT BRAKE FLUID LEAKAGE 
  24. INSTALL INSTRUMENT PANEL AIR BAG ASSEMBLY NO.1 LOWER (See  INSTALLATION  ) 
  25. INSTALL INSTRUMENT PANEL SAFETY PAD SUBASSEMBLY (See  INSTALLATION  ) 
  26. INSTALL INSTRUMENT PANEL UNDER COVER SUBASSEMBLY NO.1 (See  INSTALLATION  ) 
  27. INSTALL INSTRUMENT SIDE PANEL LH (See  INSTALLATION  ) 
  28. INSTALL FRONT DOOR OPENING TRIM COVER LH (See  INSTALLATION  ) 
  29. INSTALL FRONT DOOR SCUFF PLATE LH (See  INSTALLATION  ) 
  30. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See  INSTALLATION  ) 
  31. INSTALL CONSOLE UPPER PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  32. INSTALL CONSOLE UPPER PANEL GARNISH FRONT (See  INSTALLATION  ) 
  33. INSTALL FRONT WHEEL 
  34. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See  INSTALLATION  ) 
  35. INSTALL FRONT FENDER TO COWL SIDE SEAL LH (See  INSTALLATION  ) 
  36. INSTALL FRONT FENDER TO COWL SIDE SEAL RH (See  INSTALLATION  ) 
  37. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH (See  INSTALLATION  ) 
  38. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH (See  INSTALLATION  ) 
  39. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY RH (See  INSTALLATION  ) 
  40. INSTALL FRONT PILLAR TO FRONT SIDE SEAL SUB-ASSEMBLY LH (See  INSTALLATION  ) 
  41. INSTALL ENGINE ROOM COVER SIDE (See ) 
  42. INSTALL ENGINE ROOM SIDE COVER LH (See  INSTALLATION  ) 
  43. INSTALL COOL AIR INTAKE DUCT SEAL (See  INSTALLATION  ) 
  44. INSPECT VSC SENSOR SIGNAL 

    (See DIAGNOSIS SYSTEM )

  45. INSPECT ACTUATOR WITH INTELLIGENT TESTER 

    (See ON-VEHICLE INSPECTION )

  46. INSPECT SRS WARNING LIGHT 

    (See ON-VEHICLE INSPECTION )

  47. PERFORM INITIALIZATION 

    (See INITIALIZATION )

    Some systems need initialization after reconnecting the cable to the negative battery terminal.

  48. CLEAR DTC 

    (See DTC CHECK / CLEAR )

scientia non olet · About LEMON Manuals