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Home >> Chevrolet >> 2018 >> Spark LT, Automatic CVT Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 59 (Engine Mechanical - 1.4L (LV7) - Repair Instructions - On Vehicle) >> Repair Instructions - On Vehicle >> Engine Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2017 Chevrolet Spark. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the engine from the engine stand.
  2. Combine the engine with the transmission and tighten upper bolts (1) and nut (2) to 58 N.m (43 lb ft). Refer to Transmission Replacement (With 1.0L Engine)Transmission Replacement (With 1.4L Engine) .
    Fig 1: Transmission Upper Bolts And Nut
    GM4039268Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Refer to Fastener Caution .
  3. Install the transmission side cover (2).
    Fig 2: Transmission Lower Bolts And Transmission Side Cover
    GM4039276Courtesy of GENERAL MOTORS COMPANY
  4. Install the transmission lower bolt (1) and tighten to 58 N.m (43 lb ft).
  5. Install the transmission rear mount bracket. Refer to Transmission Rear Mount Bracket Replacement .
  6. Install the both front wheel drive shafts (1) from the transmission. Refer to Front Wheel Drive Shaft Replacement .
    Fig 3: Front Wheel Drive Shaft
    GM4039284Courtesy of GENERAL MOTORS COMPANY
  7. Install the radiator. Refer to Radiator Replacement
  8. Install the air conditioning compressor and condenser hose. Refer to Air Conditioning Compressor and Condenser Hose Replacement .
  9. Install the radiator outlet hose. Refer to Radiator Outlet Hose Replacement .
  10. Install the radiator inlet hose. Refer to Radiator Inlet Hose Replacement .
  11. Install the air cleaner outlet duct (1) from the engine assembly.
    Fig 4: Air Cleaner Outlet Duct
    GM4044944Courtesy of GENERAL MOTORS COMPANY
  12. Install the battery positive cable assembly and body master harness wiring assembly (1) from the engine assembly.
    Fig 5: Battery Positive Cable Assembly And Body Master Harness Wiring Assembly
    GM4044942Courtesy of GENERAL MOTORS COMPANY
  13. Install the engine master harness wiring assembly (1) from the engine assembly.
    Fig 6: Engine Master Harness Wiring Assembly
    GM4044940Courtesy of GENERAL MOTORS COMPANY
  14. With the aid of an assistant, raise the table and/or lower the vehicle to install the engine, transmission and cradle assembly to the vehicle.
  15. Install the transmission mount bolts (1) and tighten to 58 N.m (43 lb ft) + 60 - 75 degrees.
    Fig 7: Transmission Mount Bolts
    GM4043936Courtesy of GENERAL MOTORS COMPANY
  16. Install the engine mount bolts (1) and tighten to 58 N.m (43 lb ft) + 60 - 75 degrees.
    Fig 8: Engine Mount Bolts
    GM4043897Courtesy of GENERAL MOTORS COMPANY
  17. Using the CH-51034  cradle alignment guide pins (1), have an assistant vertically insert and hold the pins through the front suspension cradle and floor panel.
    Fig 9: Cradle Alignment Guide Pins
    GM4041670Courtesy of GENERAL MOTORS COMPANY
  18. Install the cradle front washers (2) and bolts (1) and cradle rear washers (4) and bolts (3) and tighten the cradle front and rear bolts to 120 N.m (89 lb ft) + 30 - 45 degrees.
    Fig 10: Cradle Front Bolts And Washers
    GM4041668Courtesy of GENERAL MOTORS COMPANY
  19. Install the cradle bracket bolts (1) and tighten to 26 N.m (19 lb ft).
    Fig 11: Cradle Bracket Bolts
    GM4041666Courtesy of GENERAL MOTORS COMPANY
  20. Connect the clutch actuator cylinder front pipe (2) to the clutch actuator cylinder pipe elbow.
    Fig 12: Clutch Actuator Cylinder Front Pipe And Retaining Clip
    GM4010383Courtesy of GENERAL MOTORS COMPANY
  21. Install the retaining clip (1).
  22. Install the front upper stabilizer shaft link nut (1) to the front upper stabilizer shaft link (2) and tighten to 70 N.m (52 lb ft). Repeat for opposite side.
    Fig 13: Front Upper Stabilizer Shaft Link Nut
    GM2756919Courtesy of GENERAL MOTORS COMPANY
  23. Install the control arm ball joint to the steering knuckle. Repeat for opposite side. Refer to Lower Control Arm Replacement .
  24. Install the wheel drive shaft nut and washer to the wheel drive shaft. Repeat for opposite side. Refer to Front Wheel Drive Shaft Replacement .
  25. Connect the outer tie rod assembly from the steering knuckle. Repeat for opposite side. Refer to Steering Linkage Outer Tie Rod Replacement .
  26. Remove the heavy mechanics wire or equivalent support from the brake caliper.
    Fig 14: Front Brake Hose And Front Brake Caliper Retaining Bolts
    GM2308796Courtesy of GENERAL MOTORS COMPANY
    CAUTION: Make sure the brake hose is not twisted or kinked after installation. Damage to the hose could result.
  27. Install the lower brake caliper guide pin bolts (1) and tighten to 28 N.m (21 lb ft).
  28. Attach the brake hose (2) to the strut mounted brake hose retaining bracket. Repeat for opposite side.
  29. Install the air conditioning evaporator hose assembly bolt (1) to the air conditioning compressor and air conditioning evaporator hose assembly nut (2) to the condenser. Install the air conditioning evaporator hose assembly (3, 4). Refer to Air Conditioning Evaporator Hose Assembly Replacement (L5Q)Air Conditioning Evaporator Hose Assembly Replacement (LV7) .
    Fig 15: Air Conditioning Evaporator Hose Assembly And Fasteners
    GM4044939Courtesy of GENERAL MOTORS COMPANY
  30. Install the radiator air lower baffle 5 retainers (1) and the radiator air lower baffle (2). Refer to Radiator Air Lower Baffle Replacement .
    Fig 16: Radiator Air Lower Baffle And Retainers
    GM4044938Courtesy of GENERAL MOTORS COMPANY
  31. Install the radiator air upper baffle and deflector 6 retainers (1) and the radiator air upper baffle and deflector (2). Refer to Radiator Air Upper Baffle and Deflector Replacement .
    Fig 17: Radiator Air Upper Baffle And Deflector And Retainers
    GM4044937Courtesy of GENERAL MOTORS COMPANY
  32. Install the surge tank fixing bolts and tighten to 5 N.m (44 lb in).
    Fig 18: Surge Tank And Fixing Bolts
    GM4045051Courtesy of GENERAL MOTORS COMPANY
  33. Install the front bumper fascia. Refer to Front Bumper Fascia Replacement .
  34. Connect the evaporative emission pipe fitting (1) from the evaporative emission canister purge solenoid valve.
    Fig 19: Evaporative Emission Pipe Fitting And Evaporative Emission Canister Purge Solenoid Valve
    GM4013904Courtesy of GENERAL MOTORS COMPANY
  35. Connect the fuel feed pipe fitting (1) from the fuel rail.
    Fig 20: Fuel Feed Pipe Fitting And Fuel Rail
    GM4013783Courtesy of GENERAL MOTORS COMPANY
  36. Install the brake booster vacuum pipe (1) from the vacuum pump.
    Fig 21: Brake Booster Vacuum Pipe And Vacuum Pump
    GM4035571Courtesy of GENERAL MOTORS COMPANY
  37. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  38. Connect the heater outlet hose. Refer to Heater Outlet Hose Replacement .
  39. Connect the heater inlet hose. Refer to Heater Inlet Hose Replacement .
  40. Install the exhaust muffler. Refer to Exhaust Muffler Replacement (L5Q)Exhaust Muffler Replacement (LV7) .
  41. Lower the vehicle.
  42. Install the shift lever and selector lever cable (2) to the selector and shift lever cable bracket (4).
    Fig 22: Shift Lever And Selector Lever Cable, Shift Control Housing And Selector And Shift Lever Cable Bracket
    GM4039055Courtesy of GENERAL MOTORS COMPANY
  43. Install the shift lever and selector lever cable (1) to the shift control housing (3).
  44. Install the wiring harness (2) and ground bolt. Tighten to 9 N.m (80 lb in).
    Fig 23: Ground Bolt And Wiring Harness
    GM4044936Courtesy of GENERAL MOTORS COMPANY
  45. Install the fuse block. Refer to Fuse Block Replacement .
  46. Install the engine wiring harness fuse block cover.
    Fig 24: Engine Wiring Harness Fuse Block Cover
    GM4045047Courtesy of GENERAL MOTORS COMPANY
  47. Install the steering gear dashboard inner seal by turning the seal (1).
    Fig 25: Steering Gear Dashboard Inner Seal, Lower Intermediate Steering Shaft And Bolt
    GM4045046Courtesy of GENERAL MOTORS COMPANY
    NOTE: The recess of the fine tooth in the universal joint have to be precisely aligned to the recess of the fine tooth on the steering gear pinion. The bore in the universal joint have to be aligned to the groove on the steering gear pinion.
  48. Connect the intermediate steering shaft (3) to the steering gear pinion shaft.
  49. Install the intermediate steering shaft lower bolt (2) and tighten to 34 N.m (25 lb ft).
  50. Install the battery tray. Refer to Battery Tray Replacement (without Engine Block Heater)Battery Tray Replacement (with Engine Block Heater) .
  51. Install the battery. Refer to Battery Replacement .
  52. Install the engine control module. Refer to Engine Control Module Replacement .
  53. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement .
  54. Install the front wheels and tires. Refer to Tire and Wheel Removal and Installation .
  55. Recharge the refrigerant. Refer to Refrigerant Recovery and Recharging (R-134a)Refrigerant Recovery and Recharging (R-1234yf) .
  56. Refill the cooling system. Refer to Cooling System Draining and Filling .
  57. Check the oil level and fill NEW engine oil up if necessary.
  58. Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
  59. Close the hood.
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