Circuit/System Testing
- Perform the Transmission Fluid Check
.
- If the level is not within specifications, repair as necessary.
- Perform the Line Pressure Check
.
- If the pressures are not within specifications, inspect and repair the following components:
- Oil filter and seal missing, plugged, or damaged
Refer to Automatic Transmission Fluid Filter and Seal Replacement .
- Spacer plate and gasket damaged or not assembled correctly
Refer to Control Valve Body and Spacer Plate Assemble .
- PC solenoid valve damaged or contaminated
- Pressure regulator valve line-up binding or damaged
- Torque signal valve line-up binding or damaged
Refer to Control Valve Body Disassemble (Without Touch Activated Power) or Control Valve Body Disassemble (With Touch Activated Power) .
- Oil pump assembly damaged or missing components
Refer to Transmission Fluid Pump Disassemble .
- Oil filter and seal missing, plugged, or damaged
- If the pressures are not within specifications, inspect and repair the following components:
- Using the scan tool, observe the shift times for the 1-2 upshift. The 1-2 shift time should be less than 0.65 second.
- If the shift time is greater than 0.65 second, inspect and repair the following components:
- 1-2 accumulator piston seals rolled or damaged
- 1-2 accumulator piston and pin missing, binding, or damaged
Refer to Accumulator Components Disassemble .
- Forward servo assembly damaged or not assembled correctly
Refer to Forward Servo Removal .
- Oil pump assembly damaged or missing components
Refer to Transmission Fluid Pump Disassemble .
- Spacer plate and gaskets damaged or not assembled correctly
Refer to Control Valve Body and Spacer Plate Assemble .
- Driven sprocket support seals damaged or missing
Refer to Driven Sprocket Support Assembly Removal .
- Second clutch piston and seal assembly binding or damaged
- Second clutch fiber and steel plates not assembled correctly, burned, or damaged
- Second clutch spring assembly damaged or not assembled correctly
Refer to 2nd Clutch Disassemble .
- Forward band burned, damaged, or not assembled correctly
Refer to 1-2 Support Drum and Forward Band Removal .
- 1-2 support roller clutch assembly damaged or not assembled correctly
Refer to 1-2 Support Roller Clutch Disassemble .
- If the shift time is greater than 0.65 second, inspect and repair the following components:
- Using the scan tool, observe the shift times for the 2-3 upshift. The 2-3 shift time should be less than 0.65 second.
- If the 2-3 shift time is greater than 0.65 second, inspect and repair the following components:
- 2-3 accumulator piston seals rolled or damaged
- 2-3 accumulator piston and pin missing, binding, or damaged
Refer to Accumulator Components Disassemble .
- Oil pump assembly damaged or missing components
Refer to Transmission Fluid Pump Disassemble .
- Spacer plate and gaskets damaged or not assembled correctly
Refer to Control Valve Body and Spacer Plate Assemble .
- Driven sprocket support seals damaged or missing
Refer to Driven Sprocket Support Assembly Removal .
- Third clutch piston seal rolled or damaged
- Third clutch piston damaged or not assembled correctly
- Third clutch fiber and steel plates not assembled correctly, burned, or damaged
- Third clutch spring assembly damaged or not assembled correctly
Refer to Input and 3rd Clutch Disassemble .
- Third sprag clutch assembly damaged or not assembled correctly
Refer to Input and 3rd Clutch Pawl Disassemble .
- If the 2-3 shift time is greater than 0.65 second, inspect and repair the following components:
- Using the scan tool, observe the shift times for the 3-4 upshift. The 3-4 shift time should be less than 0.65 second.
- If the 3-4 shift time is greater than 0.65 second, inspect and repair the following components:
- Oil pump assembly damaged or missing components
Refer to Transmission Fluid Pump Disassemble .
- Spacer plate and gaskets damaged or not assembled correctly
Refer to Control Valve Body and Spacer Plate Assemble .
- 3-4 accumulator piston seals rolled or damaged
- 3-4 accumulator piston and pin missing, binding, or damaged
Refer to Case Assembly Inspection .
- Fourth clutch piston seal rolled or damaged
- Fourth clutch piston damaged, not assembled correctly, or seized
Refer to Driven Sprocket Support Assembly Removal .
- Fourth clutch fiber and steel plates not assembled correctly, burned, or damaged
Refer to 4th Clutch Components Removal .
- Fourth clutch spring assembly damaged or not assembled correctly
Refer to Driven Sprocket Support Assembly Removal .
- Oil pump assembly damaged or missing components
- If the 3-4 shift time is greater than 0.65 second, inspect and repair the following components:
- Replace the automatic transmission fluid and filter. Add new automatic transmission fluid. Refer to Transmission Fluid Check
.
- If the fluid is not at the proper level, add fluid as necessary.
- Perform the Transmission Adapts function.