Installing the component carrier
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NOTE:
RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .
- Do not use any metal-cutting tools.
NOTE:
TECHNICAL INFORMATION
The sealing surfaces must be free of oil, grease and cleaning agents.
The sealing surfaces must be free of oil, grease and cleaning agents.
- Check centering sleeves (1) in the marked
area for damage and replace centering sleeves (1) if necessary.
- Clean sealing surfaces (1) with special tool 0 495 102 (11 4 470)
.
- Guide the connecting pipe (1) out of the component carrier (2) in the arrow direction and remove it.
- Replace sealing rings (1) on thee connecting pipe (2).
Parts: Sealing ring
- Coat sealing rings (1) with coolant before installing.
- Guide the connecting pipe (1) in the arrow direction and install it on the component carrier (2).
- Replace sealing ring (1).
Parts: Sealing ring
CAUTION: Heavy component .
Heavy components can lead to injury or damage .- Remove and install heavy components with the aid of another person/other persons.
- Insert and install function carrier (1) using the connecting pipe (2).NOTE: Lay the air conditioning compressor to one side with an assistant so that the screws on the component carrier can be tightened more easily.
- Hand-tighten the bolts (1).
- Hand-tighten the bolts (1).
- Tighten down screws (1).TIGHTENING TORQUES SPECIFICATION
Coolant pump with function carrier on crankcase M8 x 35 tightening torque 19 Nm - Tighten down screws (1).TIGHTENING TORQUES SPECIFICATION
Coolant pump with function carrier on crankcase M8 x 35 tightening torque 19 Nm - Secure clamps (1).
- Connect and lock coolant line (1).
- Make sure that the coolant line (1) engages audibly.
- Insert and install the air conditioning compressor (3).
- Tighten down screws (2).TIGHTENING TORQUES SPECIFICATION
Air conditioning compressor in component carrier M10 Tightening torque 38 Nm - Connect and lock the connector (1).
- Make sure the connector (1) engages audibly.
- Insert and install the holder (2).
- Tighten down screw (1).
TIGHTENING TORQUES SPECIFICATION
| Holder for transmission oil lines on component carrier | ||
|---|---|---|
| M6X16 | Tightening torque | 12 Nm |
Follow-up work
- Refer to INSTALLING THE COOLANT LINE BETWEEN THE CYLINDER HEAD AND THE COOLANT PUMP .
- Refer to INSTALLING THE ALTERNATOR .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR .
- Refer to INSTALLING THE THROTTLE BODY .
- Refer to INSTALLING THE ENGINE CONTROL UNIT COVER .
- Refer to INSTALLING CHARGE AIR LINE .
- Refer to INSTALLING THE CLEAN AIR PIPE AND THE RESONATOR .
- Refer to INSTALLING THE INTAKE FILTER HOUSING (TENSION STRUT REMOVED ON SHOCK TOWER) .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING TENSION STRUT ON LEFT AND RIGHT SHOCK TOWER .
- Refer to INSTALLING UPPER CROSS CONNECTION .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
- Refer to FILLING THE COOLING SYSTEM WITH THE VACUUM FILLING UNIT .
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE FRONT BOTTOM RIGHT WHEEL ARCH COVER .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .