Installing both exhaust manifolds
NOTE:
Perform the steps on the right and left side.
NOTE:
To provide a better overview: Illustration of surrounding parts removed.
- Replace stud bolts (arrows).
Parts: Stud bolts
- Tighten stud bolts (arrows).TIGHTENING TORQUE SPECIFICATIONS
Stud bolt on cylinder head M8x50
Replace the stud bolt.tightening torque
20 NmNOTE: RISK OF DAMAGE
Damage to the surface .
The use of metal-cutting tools (e.g., emery cloths) for cleaning surfaces can damage them and lead to leaks and/or engine damage .- Do not use any metal-cutting tools.
NOTE: To provide a better overview: Illustration of surrounding parts removed. - Clean the sealing surfaces (1) on the cylinder head using special tool 0 495 102 (11 4 470)
.
- Replace the seal (1).
Parts: Gasket
- The installation position of the seal (1) must be adhered to
.
The seal (1) must be installed with the side of the bead (2) (seal cavity) toward the exhaust manifold (3).
- Insert and install the exhaust manifold (2).
- Position the sliding rail (1).NOTE: TECHNICAL INFORMATION
When assembling, it is essential to observe screwing sequences and tightening torques.
Failure to comply with the regulations can lead to leaks and damage. - Replace nuts (1) to (8).
Parts: Nuts
- Tighten the nuts in sequence (1) to (8).
TIGHTENING TORQUE SPECIFICATIONS
| Exhaust manifold to cylinder head | |
| M8 Replace nuts. |
tightening torque 15 Nm |
Follow-up work
- Refer to INSTALLING FRONT HEAT SHIELD .
- Refer to INSTALLING ALTERNATOR .
- Refer to ATTACHING THE CHARGE AIR COOLER .
- Refer to INSTALLING THE RIGHT TANK VENT VALVE .
- Refer to INSTALLING LEFT TANK VENT VALVE .
- Refer to INSTALLING DRIVE BELT .
- Refer to INSTALLING THE COOLANT EXPANSION TANK FOR THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to INSERT THE EXHAUST TURBOCHARGER FOR THE CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE EXHAUST TURBOCHARGER FOR THE CYLINDERS 1 TO 4 .
- Refer to INSTALLING THE INTAKE PIPE OF THE ENGINE VENTILATION LINE .
- Refer to INSTALLING LEFT CLEAN AIR PIPE .
- Refer to INSTALLING RIGHT CLEAN AIR PIPE .
- Refer to PARTIALLY INSTALLING LEFT ENGINE VENTILATION LINE .
- Refer to PARTIALLY INSTALLING THE RIGHT ENGINE VENTILATION LINE .
- Refer to CONNECTING THE RIGHT CHARGE AIR LINE TO THE EXHAUST TURBOCHARGER .
- Refer to CONNECTING THE LEFT CHARGE AIR LINE TO THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING THE CARRIER PLATE .
- Refer to INSTALLING THE CATALYTIC CONVERTER OF CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE RIGHT OXYGEN SENSOR MONITOR .
- Refer to INSTALLING THE LEFT OXYGEN SENSOR MONITOR .
- Refer to INSTALLING HEAT SHIELD, TOP .
- Refer to INSTALLING THE LEFT INTAKE SILENCER BRACKET .
- Refer to INSTALLING THE LEFT LAMBDA OXYGEN SENSOR .
- Refer to INSTALLING THE RIGHT LAMBDA OXYGEN SENSOR .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING THE LEFT AND RIGHT REAR DIFFUSER .
- Refer to INSTALLING THE REAR LEFT AND RIGHT TENSION STRUT .
- Refer to INSTALLING THE LEFT AND RIGHT UNDERSHIELD (TANK COVER) .
- Refer to CONNECTING THE COOLANT HOSES TO THE HIGH-TEMPERATURE COOLANT RADIATOR .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR TOP CROSS CONNECTION .
- Refer to INSTALLING THE RIGHT AND LEFT UNFILTERED-AIR DUCT .
- Refer to INSTALLING BOTH INTAKE FILTER HOUSING .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING TENSION STRUT ON LEFT AND RIGHT SHOCK TOWER .
- Refer to INSTALLING UPPER CROSS CONNECTION .
- Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT , and INSTALLING THE COVER IN THE ENGINE COMPARTMENT ON THE TOP RIGHT .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to FILLING THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .