Installing cylinder head cover
Bolts of the cylinder head cover
1 - 15 Bolts of the cylinder head cover
NOTE:
RISK OF DAMAGE
Contaminant or foreign body.
Contamination can result in malfunctions, loss of function or leaks.
Contaminant or foreign body.
Contamination can result in malfunctions, loss of function or leaks.
- Adhere to the utmost cleanliness.
- Protect components from contamination e.g. by covering.
- Close off line connections with seal plugs.
- Replace the profile seal (1).
Parts: Profile seal
- Make sure that the cylinder head cover (1) is correctly fitted on the high pressure pump bracket (2) in the marked area.
The cylinder head cover (1) must not tap the high pressure pump bracket (2) in the marked area.
NOTE: TECHNICAL INFORMATION
When assembling, it is essential to observe screwing sequences and tightening torques.
Failure to comply with the regulations can lead to leaks and damage. - Position cylinder head cover.
- Make sure that the cylinder head cover does not tap the high pressure pump bracket.
- Join all screws of the cylinder head cover in sequence (1) to (15) in 180 degree steps.
- Tighten the screws of the cylinder head cover in sequence (1) to (15).TIGHTEN TORQUES SPECIFICATION
Cylinder head cover to cylinder head M6 Joining torque 8 Nm Tightening torque 11 Nm - Position the fuel supply line and tighten the screw (4).TIGHTEN TORQUES SPECIFICATION
Fuel delivery line to cylinder head cover Tightening torque 6.5 Nm - Position the engine wiring harness (3) and clip in the marked area.
- Clip in the cable in the marked areas.
- Position the carrier plate and tighten the screw (2).
- Clip in both oxygen sensor connectors (1) on the carrier plate.
- Correctly route the engine wiring harness (3) and clip in the highlighted area.
- Clip in the engine ventilation line (2).
- Connect and lock both connectors (1).
- Clip in the positive battery cable (2) in the highlighted area.
- Attach both oxygen sensor cables (1) in the highlighted areas.
- Clip in the engine wiring harness (1) in the highlighted areas.
- Replace the O-ring of the oil feed line (2).
Parts: O-ring
- Position oil feed line (2).
- Tighten down screw (1).
TIGHTEN TORQUES SPECIFICATION
| Oil feed line on cylinder head | ||
| M6 x 12 Replace O-ring. |
Tightening torque | 8 Nm |
Follow-up work
- Install both ACTUATORS .
- Prepare the INJECTORS for installation.
- Install the RAIL .
- Install HIGH PRESSURE PUMP .
- Install the HIGH-PRESSURE LINE between the high-pressure pump and the high-pressure rail.
- Install FUEL DELIVERY LINE .
- Install the IGNITION COILS .
- Install the cylinder head cover ACOUSTIC COVER .
- Install the engine front ACOUSTIC COVER .
- Install charge AIR LINE .
- Install clean AIR PIPE .
- Install intake silencer HOUSING .
- Install RESONATOR .
- Reconnect all battery GROUND LEADS
- Check engine OIL LEVEL .
- Install rear ACOUSTIC COVER .
- Install the underneath second end PANEL .
- Install right sealing FRAME .
- Install the upper part COWL .
- Install left and right shock tower TENSION STRUT .
- Install windshield panel COVER .
- Install left and right WIPER ARM .
- Install the rear left engine compartment COVER .
- Install the rear right engine compartment COVER .
- Install the front hood rear SEAL .
- Install ACOUSTIC COVER .
- Take hood out of the SERVICE POSITION .