Replace the crankshaft seal
WARNING:
Car may slip off the vehicle hoist where components are supported
.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Secure the vehicle hoist against lowering and lifting.
- Make sure that the vehicle does not lift off the mounting plates on the vehicle lift.
WARNING:
Car may slip off the vehicle hoist if the weight is distributed unevenly
.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Ensure there is a specific weight compensation on the car.
WARNING:
Vehicle may slip off the vehicle hoist if the vehicle hoist is handled incorrectly
.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Observe safety instructions on raising the vehicle using a vehicle hoist.
- For additional information see: RAISING THE VEHICLE WITH A VEHICLE LIFT) .
CAUTION:
Component with heavy weight
.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Materials harmful to health
.
Contact with fluids harmful to health!
Contact with fluids harmful to health!
- Note and follow safety instructions on containers.
- Conduct all work in appropriate personal protective equipment only.
Preliminary work
- Refer to BRINGING FRONT COMPARTMENT LID IN THE SERVICE POSITION .
- Refer to REMOVING SUSPENSION CROSS-BRACE .
- Refer to DISCONNECTING THE NEGATIVE BATTERY CABLE OF THE SYSTEM BATTERY .
- Refer to REMOVING THE UPPER FIREWALL COVER PANEL .
- Refer to REMOVING THE ACOUSTIC COVER .
- Refer to REMOVING THE INTAKE MANIFOLD FOR INTAKE SILENCER HOUSING .
- Refer to REMOVING INTAKE SILENCER HOUSING .
- Refer to REMOVING THE SYSTEM BATTERY .
- Refer to REMOVING FRONT CROSS CONNECTION .
- Refer to REMOVING FAN COWL WITH ELECTRIC FAN .
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION .
- Refer to DRAINING THE COOLANT FROM THE COOLANT CIRCUIT .
- Refer to CONNECTING COOLANT LINE .
- Refer to INSTALLING FAN COWL WITH ELECTRIC FAN .
- Refer to INSTALLING FRONT CROSS CONNECTION .
- Refer to ATTACHING THE LEFT AND RIGHT COOLANT RADIATOR .
- Refer to INSTALLING THE ENGINE BRIDGE .
- Refer to REMOVING FRONT LEFT OR RIGHT WHEEL .
- Refer to REMOVING FRONT LEFT AND RIGHT WHEEL ARCH COVER .
- Refer to RELEASING THE LEFT AND RIGHT ANTI-ROLL BAR FROM THE ANTI-ROLL BAR LINK .
- Refer to WITH RIGHT INSTALLATION: DETACHING THE CABLE FOR THE RIDE HEIGHT SENSOR .
- Refer to DISCONNECTING PLUG CONNECTIONS FROM STEERING GEAR .
- Refer to DETACHING STEERING SHAFT AT BOTTOM FROM STEERING GEAR .
- Refer to DISCONNECTING PURGE AIR LINE .
- Refer to DETACHING RUBBER MOUNT FROM FRONT AXLE SUPPORT .
- Refer to RELEASING ATTACHMENTS FROM THE FRONT AXLE SUPPORT .
- Refer to DETACHING AND REMOVING FRONT AXLE COMPLETELY .
- Refer to REMOVING STARTER MOTOR .
- Refer to PARTIALLY REMOVING LEFT OUTPUT SHAFT .
- Refer to PARTIALLY REMOVING RIGHT OUTPUT SHAFT .
- Refer to REMOVING EXHAUST SYSTEM .
- Refer to REMOVING FRONT HEAT SHIELD .
- Refer to REMOVING HEAT SHIELD AT REAR .
- Refer to REMOVING PROP SHAFT .
- Refer to REMOVING THE INTERMEDIATE SHAFT WITH THE SUPPORT TUBE .
- Refer to REMOVING HOLDER WITH RUBBER MOUNT .
- Refer to REMOVING TRANSFER BOX (VTG) .
- Refer to REMOVING THE AUTOMATIC TRANSMISSION (AISIN GA8G45) .
- Refer to REMOVING FLYWHEEL (AUTOMATIC TRANSMISSION) .
Removing the rear crankshaft seal
- Drill a hole at the crankshaft seal.NOTE: Use the drill (1) with a maximum diameter of 2.5 mm.
- Remove the shavings immediately with the vacuum cleaner. Do not remove shavings with compressed air!
- Screw in special tool 0 491 454 (23 0 490) in the arrow direction.
- Drive out the crankshaft sealing ring with impact weight in the arrow direction.
- Replace crankshaft seal.
Parts: Crankshaft seal
Installing the rear crankshaft seal
NOTE:
RISK OF DAMAGE
Radial shaft seal damage .
Taping the sealing lip (inner) and applying oil to the radial shaft seal will lead to its destruction .
Radial shaft seal damage .
Taping the sealing lip (inner) and applying oil to the radial shaft seal will lead to its destruction .
- Do not tap the sealing lip (inner) of the radial shaft seal.
- Do not apply oil to the radial shaft seal.
- Install the radial shaft seal dry.
- Pre-assemble special tool 0 496 137 (11 8 815) on crankshaft.
- Carefully slip the crankshaft sealing ring (1)
straight off in a rotational movement using special tool 0 496 137 (11 8 815) until the crankshaft sealing
ring is on and parallel to the timing case cover.
- Secure special tool 0 494 029 (11 9 182)
to the crankshaft using special tool 0 494 031 (11 9 184)
.
- Connect special tool 2 360 215 onto special tool 0 493 881 (11 9 180)
.
- Carefully pull in the crankshaft sealing ring straight using special tool 0 494 028 (11 9 181) and 2 360 215 in combination with special tool 0 494 030 (11 9 183)
.
- Tighten the crankshaft seal ring using the tool (1) till reaching the stop.
Follow-up work
- Refer to INSTALLING FLYWHEEL (AUTOMATIC TRANSMISSION) .
- Refer to INSTALLING THE AUTOMATIC TRANSMISSION (AISIN GA8G45) .
- Refer to INSTALLING THE TRANSFER BOX (VTG) .
- Refer to INSTALLING THE INTERMEDIATE SHAFT WITH THE SUPPORT TUBE .
- Refer to PARTIALLY INSTALLING RIGHT OUTPUT SHAFT .
- Refer to PARTIALLY INSTALLING THE LEFT OUTPUT SHAFT .
- Refer to INSTALLING STARTER MOTOR .
- Refer to MOUNTING AND SECURING THE COMPLETE FRONT AXLE .
- Refer to FASTENING THE RUBBER MOUNT ON THE FRONT AXLE SUPPORT .
- Refer to INSTALLING HOLDER WITH RUBBER MOUNT .
- Refer to SECURING THE MOUNTED PART ON THE FRONT AXLE SUPPORT .
- Refer to CONNECTING PURGE AIR LINE .
- Refer to ATTACHING CONNECTOR AT STEERING GEAR .
- Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
- Refer to WITH RIGHT INSTALLATION: FASTENING THE CABLE FOR THE RIDE HEIGHT SENSOR .
- Refer to SECURING THE ANTI-ROLL BAR ON THE LEFT AND RIGHT ON THE ANTI-ROLL BAR LINK .
- Refer to INSTALLING PROP SHAFT .
- Refer to INSTALLING THE REAR HEAT SHIELD .
- Refer to INSTALLING FRONT HEAT SHIELD .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING FRONT LEFT AND RIGHT WHEEL ARCH COVER .
- Refer to INSTALLING THE FRONT LEFT OR RIGHT WHEEL .
- Refer to REMOVING COOLANT RADIATOR ATTACHMENT ON THE LEFT AND RIGHT .
- Refer to REMOVING THE ENGINE BRIDGE .
- Refer to INSTALLING THE SYSTEM BATTERY .
- Refer to INSTALLING INTAKE SILENCER HOUSING .
- Refer to INSTALLING THE INTAKE MANIFOLD FOR THE INTAKE FILTER HOUSING .
- Refer to INSTALLING THE UPPER FIREWALL COVER PANEL .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE STRUT BRACE .
- Refer to FILLING THE COOLANT CIRCUIT WITH THE VACUUM FILLING EQUIPMENT .
- Refer to CONNECTING THE BATTERY EARTH LEAD .
- Refer to AIR BLEEDING THE COOLANT CIRCUIT .
- Refer to CHECKING/TOPPING UP OIL LEVEL IN AUTOMATIC TRANSMISSION (AISIN GA8G45) .
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .