Install the automatic transmission (AISIN GA8G45)

CAUTION: Materials harmful to health .
Contact with fluids harmful to health!

Note and follow safety instructions on containers.
Conduct all work in appropriate personal protective equipment only.

Ensure that the bore hole (1) of the flywheel is accessible from the recess on the oil sump.
Check for correct fit of fitting sleeves (2) .

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Turn torque converter until bore hole of torque converter is aligned with bore hole of flywheel.
Replace the screws (arrows).
Parts: Screws
Flange-mount automatic transmission to engine and screw on.
Tighten screws (arrows).

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TIGHTENING TORQUE SPECIFICATIONS

Transmission to engine
M8	Tightening torque	19 Nm
M12	Tightening torque	66 Nm

Turn the engine using the special tool 0 493 380 (11 6 480) on the vibration damper in the direction of rotation.
Replace nuts (1) .
Parts: Nuts
Tighten all 6 nuts (1) of the torque converter.

TIGHTENING TORQUE SPECIFICATIONS

Torque converter to flywheel
M10 Replace nuts. Remove any adhesive residue from the thread, if necessary.	Tightening torque	56 Nm

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NOTE: TECHNICAL INFORMATION
With a new transmission, no thread is available.
The thread is cut into the positioning holes of the transmission with the thread rolling screws of the transmission mount.

Replace screws (1) .
Parts: Screws
Bolt the transmission to the transmission mount with the bolts (1) .

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TIGHTENING TORQUE SPECIFICATIONS

Transmission mounting
M10 Replace screws.	Joining torque	40 Nm
	Angle of rotation	90°

Screw in the ground strap (2) onto the transmission with the bolt (1) .

TIGHTENING TORQUE SPECIFICATIONS

Standard screw connection M8
M8	Tightening torque	19 Nm

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Secure the clamps (2) with wiring harness (3) onto the transmission.
Connect connectors (1) and lock.

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NOTE: TECHNICAL INFORMATION
The illustration shows the transmission oil cooler on vehicles with engine B47.

Slide the coolant hoses (2) onto the transmission oil cooler (3) .
Secure hose clamps (1) .

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NOTE: TECHNICAL INFORMATION
The illustration shows the transmission oil cooler on vehicles with engine B48O.

Slide coolant hoses onto transmission oil cooler and engage locks (1) .

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Loosening the tensioning strap (3) .
Remove special tools 0 490 133 (00 2 030) and 0 495 827 (23 4 150) .

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Install battery carrier
Insert and install battery carrier (5) .
Hand-tighten the bolt (4) .
Hand-tighten the bolts (3) .
Tighten down screw (4) .

TIGHTENING TORQUE SPECIFICATIONS

Battery carrier to engine mount
Hexagon screw M8x30	Tightening torque	19 Nm

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Tighten down screws (3) .

TIGHTENING TORQUE SPECIFICATIONS

Battery carrier to engine mount
Hexagon screw M8x30	Tightening torque	19 Nm

Attach coolant line (2) on battery carrier (5) .
Attach cable clip (1) on battery carrier (5) .

Install E-box

Slide E-box (1) in the direction of the arrow into the guide (2) and install it.

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Make sure that the E-box (1) is positioned correctly at the FIREWALL (2) .

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Tighten down screw (1) .

TIGHTENING TORQUE SPECIFICATIONS

E-box to battery tray
M8X16	Tightening torque	15 Nm

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Slide holder (1) in direction of arrow into the E-box (2) and install it.
Make sure the holder (1) engages audibly.

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Guide in the wiring harness section (2) of the engine in the direction of the arrow and install.
The locks (1) must engage audibly.

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Insert and install the wiring harness section (2) for the Valvetronic servomotor in the direction of the arrow.

The locks (1) must engage audibly.

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Feed in the wiring harness section (3) for injectors and ignition coils in the arrow direction and install.
The lock (2) must engage audibly.
Insert and install the positive battery cable (1) .

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Connect connectors (1) and lock.
The connectors (1) must engage audibly.

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Connect and lock the connector (1) in the arrow direction.

The connectors (1) must engage audibly.

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Connect connectors (1) and lock.
The connector (1) must engage audibly.
Insert and install the connector (1) to the E-box (2) in the direction of the arrow.

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Feed the cover (2) into the guides (3) in the arrow direction and install.
The cover (2) must audibly engage into the guides (3) .

Tighten down screw (1) .

TIGHTENING TORQUE SPECIFICATIONS

Cover panel to E-box
RF5x26.5	Tightening torque	2.5 Nm

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Insert and install the positive battery cable (2) on the holder (3) .
Insert and install the battery positive terminal (1) .
Tighten the battery positive terminal (1) .

TIGHTENING TORQUE SPECIFICATIONS

Positive battery terminal to battery
Nut M6	Tightening torque	5 Nm

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Insert and install the tension strut (2) .
Tighten down screws (1) .

TIGHTENING TORQUE SPECIFICATIONS

Tension strut on shock tower/battery tray
M8	Tightening torque	19 Nm

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Install the integrated power supply module (PDM)

NOTE: RISK OF DAMAGE
Improper routing of cables and wiring harnesses .
Trapped, crushed or damaged cables may cause short circuits and malfunctions .

Route all cables without abrasions, do not trap and crush.

Insert and install the integrated power supply module (3) in the direction of the arrow.
Ensure that the locks (1) and (2) engage audibly.

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Connect connectors (1) and lock.
Make sure the connectors (1) engage audibly.

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Follow-up work

Refer to INSTALLING THE TRANSFER BOX (VTG) .
Refer to INSTALLING HOLDER WITH RUBBER MOUNT .
Refer to INSTALLING THE INTERMEDIATE SHAFT WITH THE SUPPORT TUBE .
Refer to INSTALLING PROP SHAFT .
Refer to INSTALLING THE REAR HEAT SHIELD .
Refer to INSTALLING FRONT HEAT SHIELD .
Refer to INSTALLING EXHAUST SYSTEM .
Refer to PARTIALLY INSTALLING RIGHT OUTPUT SHAFT .
Refer to PARTIALLY INSTALLING THE LEFT OUTPUT SHAFT .
Refer to MOUNTING AND SECURING THE COMPLETE FRONT AXLE .
Refer to SECURING THE MOUNTED PART ON THE FRONT AXLE SUPPORT .
Refer to CONNECTING PURGE AIR LINE .
Refer to ATTACHING CONNECTOR AT STEERING GEAR .
Refer to FASTENING THE RUBBER MOUNT ON THE FRONT AXLE SUPPORT .
Refer to SECURING THE ANTI-ROLL BAR ON THE LEFT AND RIGHT ON THE ANTI-ROLL BAR LINK .
Refer to WITH RIGHT INSTALLATION: FASTENING THE CABLE FOR THE RIDE HEIGHT SENSOR .
Refer to INSTALLING FRONT LEFT AND RIGHT WHEEL ARCH COVER .
Refer to IF INSTALLED: INSTALLING UNDERBODY PROTECTION AT REAR .
Refer to INSTALLING THE FRONT LEFT OR RIGHT WHEEL .
Refer to INSTALLING STARTER MOTOR .
Refer to REMOVING COOLANT RADIATOR ATTACHMENT ON THE LEFT AND RIGHT .
Refer to SECURING THE STEERING SHAFT AT THE BOTTOM ON THE STEERING GEAR .
Refer to REMOVING THE ENGINE BRIDGE .
Refer to INSTALLING THE SYSTEM BATTERY .
Refer to CONNECTING BATTERY GROUND LEAD .
Refer to INSTALLING INTAKE SILENCER HOUSING .
Refer to INSTALLING THE INTAKE MANIFOLD FOR THE INTAKE FILTER HOUSING .
Refer to FILLING THE COOLANT CIRCUIT WITH THE VACUUM FILLING EQUIPMENT .
Refer to AIR BLEEDING THE COOLANT CIRCUIT .
Refer to CHECKING/TOPPING UP OIL LEVEL IN AUTOMATIC TRANSMISSION (AISIN GA8G45) .
Refer to INSTALLING THE FRONT UNDERBODY PROTECTION .
Refer to INSTALLING THE FRONT UNDERBODY PROTECTION .
Refer to INSTALLING THE STRUT BRACE .
Refer to INSTALLING THE REAR HOOD SEAL .
Refer to INSTALLING FRONT WINDSHIELD PANEL COVER .
Refer to INSTALLING THE UPPER FIREWALL COVER PANEL .
Refer to INSTALLING ACOUSTIC COVER .
Refer to TAKING HOOD OUT OF THE SERVICE POSITION .