24 00 023 Removing and installing automatic transmission (GA6HP26Z)
Special tools required:
If the threads are corroded, they must be de-rusted and cleaned prior to removal .
Renew rusted, damaged screws.
Non-observance leads to severe damage to the engine block and transmission.
Use only the approved transmission oil. See AUTOMATIC TRANSMISSION -- OPERATING FLUIDS or DUAL-CLUTCH TRANSMISSION -- OPERATING FLUIDS .
Failure to comply with this requirement will result in serious damage to the automatic transmission!
Necessary preliminary tasks:
- Disconnect BATTERY
- Secure engine in installation position. See 11 00 670 SECURING ENGINE IN INSTALLATION POSITION (M57T2) , 11 00 670 SECURING ENGINE IN INSTALLATION POSITION (N54/N55) or 11 00 670 SECURING ENGINE IN INSTALLATION POSITION (N63) .
- Remove fan cowl. See 17 11 035 REMOVING AND INSTALLING/RENEWING FAN COWL WITH ELECTRIC FAN (N63) , 17 11 035 REMOVING AND INSTALLING/REPLACING FAN COWL WITH ELECTRIC FAN (N55) or 17 11 035 REMOVING AND INSTALLING/REPLACING FAN COWL WITH ELECTRIC FAN (M57T2) .
- Remove exhaust system. See 18 00 020 REMOVING AND INSTALLING COMPLETE EXHAUST SYSTEM (M57T2 WITH SCR) or 18 00 020 REMOVING AND INSTALLING COMPLETE EXHAUST SYSTEM (M57T2) .
- Remove front UNDERBODY PROTECTION .
- Remove REINFORCEMENT PLATE .
- Remove FRONT PROPELLER SHAFT .
Unfasten nut.
Disconnect cable (1).
Installation note:
- Unfasten nut.
- Adjust cable by means of holder (2) until distance A = 1 mm is obtained
- Tighten nut.
Release screws (1).
Secure line (2) under cross-brace (3).
Remove cover (4).
Release screw (1) and remove crankshaft sensor.
Disengage cable from holder (2).
- Unlock connector (1) by turning and disconnect
- Release cable from brackets
- Insert special tool 24 2 390 in sealing cup.
These tasks are described in NOTES ON MECHATRONICS .
(Important: Observe important note)
Release screw (1).
Disconnect hydraulic lines (2) to transmission oil cooler.
Installation note:
Replace sealing rings.
Crank engine at vibration damper until screw (1) is visible in recess.
Release all 6 screws (1) on torque converter.
Tightening torque: 24 40 1AZ .
Press special tool 24 1 380 together and insert into recess in transmission housing.
Unlock and detach connectors (1) and (2).
Supporting transmission:
Support transmission with special tools 23 4 050 , 00 2 030 .
Secure transmission to mounting with tensioning strap (1).
Tasks are described in GEARBOX HOLDER .
Release screws.
Tightening torque: 22 32 4AZ .
Release screw (1).
Tightening torque: 22 32 5AZ .
Remove cross member.
- REMOVE propeller shaft from transmission.
- Release center mount.
- Note:
- Bending the propeller shaft by an excessive angle can cause premature damage to the joint/propeller shaft!
- Tie up propeller shaft to underbody.
- Support engine with lifter when removing transmission.
Lower engine with transmission.
Secure engine and transmission in lowered position with engine support beam.
Then support transmission.
Release screws.
Tightening torque: 24 00 1AZ .
Unflange transmission.
Installation note:
Check that fitting sleeves (2) are correctly fitted.
Replace damaged fitting sleeves.
Installation note:
Rotate torque converter until bore hole in torque converter is flush with bore hole in drive plate.
Flange-mount transmission to engine.