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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 239 (3.2L - Crankshaft, Cylinder Block - Engine Code(S): CBRA) >> 13 Crankshaft, Cylinder Block >> Description And Operation >> Cylinder Block And Components Assembly Overview

Cylinder Block And Components Assembly Overview

WARNING: This page is about a different car, the 2008 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Part II - Chain Drive, Assembly Overview
GWWN13-10281Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Bolt, 45 Nm
  2. Engine Mount Bracket
  3. Bolt, 5 Nm
    • To the intake manifold.
  4. Oil Dipstick
  5. Guide Tube
    • For the oil dipstick.
    • Secured by a bolt -item 3- to the intake manifold.
  6. Cylinder Block
  7. Knock Sensor (KS) 1 -G61-
    • Component location: Between cylinders 1 and 3.
  8. Bolt, 20 Nm
    • Tightening specification affects the function of the KS.
  9. Bolt, 10 Nm
  10. Oil Pump Drive Cover
  11. O-ring
    • Always replace.
    • Lubricate before assembling.
  12. Oil Pump Drive
  13. Oil Check Valve, 5 Nm
  14. Intermediate Shaft
  15. Knock Sensor (KS) 2 -G66-
    • Component location: Between cylinders 4 and 6.
  16. Input Shaft
    • For the oil pump drive.
  17. Oil Pump
  18. Bolt, 23 Nm
  19. Bolt, 8 Nm
    • Always replace.
  20. Oil Pan Drain Plug, 30 Nm
    • Replace if the washer is permanent.
  21. Oil Pan
    • Removing and installing, refer to OIL PAN .
  22. Oil Level Thermal Sensor -G266-
  23. Bolt, 12 Nm
  24. Oil Filter Housing
  25. Bolt, 23 Nm
    • Centering bolt.
  26. Accessory Bracket
    • For the generator, Air Conditioning (A/C) compressor, and power steering pump.
  27. Vibration Damper
    • Use the counter holder tool T10069 to remove and install. Refer to Fig 2.
    • Removing and installing the ribbed belt. Refer to RIBBED BELT .
  28. Bolt, 100 Nm + 180° (1/2) additional turn
    • Always replace.
    • Use the counter holder tool T10069 to loosen and tighten. Refer to Fig 2.
    • Tighten using the torque wrench VAG 1601.
  29. Engine Speed (RPM) Sensor -G28-
  30. Seal
    • Replace if damaged.
Fig 2: Counter-Holder T10069 To Hold Vibration Damper
GWWN13-0559Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

Vibration damper bolt must be replaced.

Tighten the bolt using the torque wrench VAG 1601.

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