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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 232 (Final Drive, Differential - Direct Shift Automatic Transmission 02E) >> 39 Final Drive, Differential >> Description And Operation >> Flange Shaft And Bevel Box Seals Assembly Overview

Flange Shaft And Bevel Box Seals Assembly Overview

WARNING: This page is about a different car, the 2008 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Flange Shafts And Sealing Rings On Bevel Box, Assembly Overview
GWWN39-10274Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Nut, 675 Nm 
    • For the bevel box output flange.
  2. Bevel Box Output Flange 
  3. Output Flange Cover Cap 
    • Only replace if damaged.
  4. Bevel Box Output Flange Seal 
  5. Seal, Between Bevel Box and Transmission, Bevel Box Side 
  6. Bevel Box 
    • Removing and installing, refer to BEVEL BOX .
  7. Oil Drain Plug 
    • For the bevel box.
    • M20 bolt - 60 Nm.
    • M10 x 1 bolt - 15 Nm.
    • Always replace.
  8. Right Flange Shaft Seal 
  9. Filling/Inspection Plug, 15 Nm 
    • For the bevel box.
  10. Bolt, 30 Nm 
  11. Countersunk Bolt, 30 Nm 
    • Do not remove the bolts on both sides at the same time.
    • Always replace.
  12. Right Flange Shaft 
  13. Right Flange Shaft Seal, Outside of Bevel Box 
  14. Needle Bearing 
    • The needle bearings (polygon bearings) are difficult to move with the flange shaft removed. This is no indication of faulty bearings. A test for noisy bearings can only be performed with the bearings installed.
    • Check for damage to the bearing, for example, cracks on the outer race; replace if necessary.
    • Removing and installing, refer to RIGHT FLANGE SHAFT NEEDLE BEARING .
  15. Needle Bearing 
    • The needle bearings (polygon bearings) are difficult to move with the flange shaft removed. This is no indication of faulty bearings. A test for noisy bearings can only be performed with the bearings installed.
    • Check for damage to the bearing, for example, cracks on the outer race; replace if necessary.
    • Removing and installing, refer to RIGHT FLANGE SHAFT NEEDLE BEARING .
  16. Securing Ring 
    • Always replace after removing.
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