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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 232 (Final Drive, Differential - Direct Shift Automatic Transmission 02E) >> 39 Final Drive, Differential >> Removal And Installation >> Right Flange Shaft

Right Flange Shaft

WARNING: This page is about a different car, the 2008 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Removing 

-- Remove the right drive axle. Refer to [For transmission(s) 0A4, 02E, 09G, 02Q] [For engine(s) BGP, BPY, AWP, BGQ, CBTA, CBUA, CCTA, CBFA] Removal and Installation .

-- Remove the right drive axle heat shield bolts -arrows- and shield from the bevel box.

Fig 1: Identifying Right Driveshaft Heat Shield And Bevel Box
GWWA39-0277Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Place the VAG 1782 under the transmission.

Fig 2: Identifying Right Flange Shaft Countersunk Bolt, Socket And Key T10107
GWWA34-0615Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolt for the right flange shaft using the T10107. Install 2 bolts into the flange shaft while counter holding the flange shaft with the lever.

-- Remove the flange shaft using the T10037.

Fig 3: Identifying Flange Shaft And Puller T10037
GWWA39-0287Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Installing 

Installation is performed in the reverse order of removal. Pay attention to the following:

NOTE:

Replace the flange shaft countersunk bolt.

-- Remove the seal -A- from the shaft -arrow- and replace it.

Fig 4: Identifying Seal & Groove
GWWN39-10211Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Carefully install the flange shaft. Turn it while doing this.

-- Install the flange shaft with a new bolt. For the tightening specification, refer to FLANGE SHAFT AND BEVEL BOX SEALS ASSEMBLY OVERVIEW .

-- Install the right drive axle. Refer to [For transmission(s) 0A4, 02E, 09G, 02Q] [For engine(s) BGP, BPY, AWP, BGQ, CBTA, CBUA, CCTA, CBFA] Removal and Installation .

-- Check the oil level in the bevel box and fill if necessary. Refer to BEVEL BOX OIL LEVEL, CHECKING .

Tightening Specifications 

Component Nm
Drive axle heat shield to bevel box 25