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Home >> Volkswagen >> 2006 >> GTI 1.8 E, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 232 (Final Drive, Differential - Direct Shift Automatic Transmission 02E) >> 39 Final Drive, Differential >> Removal And Installation >> Right Flange Shaft Seal

Right Flange Shaft Seal

WARNING: This page is about a different car, the 2008 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Removing 

WARNING:

Follow these instructions exactly to avoid damaging the flange shaft needle bearings.

-- Remove the right drive axle. Refer to [For transmission(s) 0A4, 02E, 09G, 02Q] [For engine(s) BGP, BPY, AWP, BGQ, CBTA, CBUA, CCTA, CBFA] Removal and Installation .

-- Place a drain pan under the transmission.

-- Remove the right flange shaft bolt using the VAG 1669 or the T10107.

-- Install the T10037 onto the right flange shaft.

Fig 1: Identifying Puller T10037 And Right Flange Shaft
GWWN39-0796Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Align the T10037 parallel to the flange using the T10037/1 and lower support/bolt -A-.

-- Remove the flange shaft.

-- Pry out the sealing ring using the assembly lever.

Installing 

-- Fill the area between the sealing lip and dust lip halfway with sealing grease G 052 128.

-- Drive the new seal in until seated; be sure not to distort the seal.

Fig 2: Identifying New Sealing Ring Driven In To Stop Using Thrust Piece T10049
GWWN39-0764Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Carefully install the flange shaft. Rotate the flange shaft at the same time.

-- Tighten the flange shaft countersunk bolt to 30 Nm.

-- Install the right drive axle. Refer to [For transmission(s) 0A4, 02E, 09G, 02Q] [For engine(s) BGP, BPY, AWP, BGQ, CBTA, CBUA, CCTA, CBFA] Removal and Installation .

-- Install the drive axle heat shield to the bevel box.

-- Check the oil level in the bevel box. Refer to BEVEL BOX OIL LEVEL, CHECKING .

-- Install the noise insulation, if equipped.

Tightening Specifications 

Component Nm
Drive axle heat shield to bevel box 25