Transmission housing, servicing as of transmission manufacture date 190503: Notes
WARNING: This page is about a different car, the 2004 Volkswagen R32. However, it is still accessible from the selected car via links, so may be relevant.
Special tools, testers and auxiliary items required
Fig 1: Identifying Special Tools - Transmission Housing, Servicing As Of Transmission Manufacture Date 190503 (1 Of 3)
- Driving sleeve VW 244B
- Engine support adapter VW 353
- Pressure plate VW 401
- Pressure plate VW 402
- Punch VW 407
- Tube VW 416 B
Special tools, testers and auxiliary items required
Fig 2: Identifying Special Tools - Transmission Housing, Servicing As Of Transmission Manufacture Date 190503 (2 Of 3)
- Guide piece VW 436 A
- Guide piece VW 439
- Slide hammer VW 771
- Holding plate VW 801
- Guide pins 10-15
- Thrust piece 3124
Special tools, testers and auxiliary items required
Fig 3: Identifying Special Tools - Transmission Housing, Servicing As Of Transmission Manufacture Date 190503 (3 Of 3)
- Driver 3264
- Assembly tool 3290
- Torque wrench V.A.G 1331
- Drift T10168
- Drift T10169
- Thrust piece T10203
Special tools, testers and auxiliary items required
- Internal puller 1 - Kukko 21/2
- Internal puller 1 - Kukko 21/4
- Support 4 - Kukko 22/2
1 - Transmission housing
- When replacing: Adjust output shafts and differential → Adjustment overview for manual transmission
2 - Cap
- Removing: Removing cap - A -
- Driving in: Drive in cap up to stop
3 - Oil drain plug
- Note different versions: Different versions of oil filler and oil drain plugs
- With multi-point socket head, 45 Nm
- With hex-socket head, 30 Nm
4 - Seal
- Always replace
5 - Oil filler plug
- Note different versions: Different versions of oil filler and oil drain plugs
- With multi-point socket head, 45 Nm
- With hex-socket head, 30 Nm
6 - Lock elbow
- For adjustment of shift mechanism → Shift mechanism, adjusting in transmissions with lock elbow (as of transmission manufacture date 190503)
- Can be replaced with non-disassembled transmission
- Removing: Removing lock elbow for selector shaft
- Installed position: Installed position of lock elbow
7 - Bushing
- For selector rods
- Pulling out: Pulling out bushing for selector rod
- Driving in: Driving in bushing for selector rod to tool stop
8 - Lock sleeve
- Pressing off with transmission disassembled: Pressing lock sleeve - A - out of transmission housing
- Driving off with non-disassembled transmission: Driving out lock sleeve for non-disassembled transmission using guide pin 10-15
- Driving in: Driving in lock sleeve until tool stop
9 - Needle sleeve
- For reverse shaft
- Always replace after removal
- Pulling out: Pulling needle sleeve for reverse shaft off transmission housing
- Pressing in: Pressing needle sleeve - A - into transmission housing
10 - Tapered roller bearing outer race
- For output shaft for 5th/6th and reverse gear
- Removing and installing → Output shaft for 5th/6th and reverse gear, disassembling and assembling
- When replacing: Adjust output shaft for 5th/6th and reverse gear → Output shaft for 5th/6th and reverse gears, adjusting
11 - Adjustment shim
- For output shaft for 5th/6th and reverse gear
- List of adjustments → Adjustment overview for manual transmission
12 - Tapered roller bearing outer race
- For output shaft for 1st to 4th gear
- Removing and installing → Output shaft for 1st to 4th gear, disassembling and assembling
- When replacing: Adjust output shaft for 1st to 4th gear → Output shaft for 1st to 4th gear, adjusting
13 - Adjustment shim
- For output shaft for 1st to 4th gear
- List of adjustments → Adjustment overview for manual transmission
14 - Tapered roller bearing outer race
- For differential
- Removing and installing: Pulling outer race/tapered roller bearing off clutch housing
- When replacing: Adjust differential → Adjustment overview for manual transmission
15 - Adjustment shim
- For differential
- List of adjustments → Adjustment overview for manual transmission
16 - Bushing
- For selector shaft
- Pulling out: Pulling out bushing for selector shaft
- Driving in: Driving bushing - A - for selector shaft in to tool stop
17 - Sealing plugs
- Driving out: Driving out sealing plugs - 1 -
- Driving in: Driving in sealing plugs - 1 -
18 - Seal