Removal [03/2023 - ]: Procedure

INSTALL ENGINE ASSEMBLY TO ENGINE STAND
- for HEV Model:
  Refer to REMOVAL [12/2022 - ]
- for PHEV Model:
  Refer to REMOVAL [03/2023 - ]
REMOVE ENGINE HANGERS
REMOVE WIRE HARNESS CLAMP BRACKET

Refer to PROCEDURE - Step 6
REMOVE AIR FUEL RATIO SENSOR

Refer to PROCEDURE - Step 7
REMOVE NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

Refer to PROCEDURE - Step 13
REMOVE MANIFOLD STAY

Refer to PROCEDURE - Step 14
REMOVE EXHAUST MANIFOLD

Refer to PROCEDURE - Step 16
DISCONNECT NO. 5 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 4
SEPARATE THROTTLE BODY WITH MOTOR ASSEMBLY

Refer to PROCEDURE - Step 5
DISCONNECT NO. 8 WATER BY-PASS HOSE

Refer to PROCEDURE - Step 6
REMOVE THROTTLE BODY GASKET
Refer to PROCEDURE - Step 7
DISCONNECT NO. 3 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 3
DISCONNECT NO. 4 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 4
REMOVE EGR COOLER ASSEMBLY
Refer to PROCEDURE - Step 5
REMOVE EGR VALVE GASKET
Refer to PROCEDURE - Step 6
REMOVE NO. 1 EGR COOLER GASKET
Refer to PROCEDURE - Step 7
REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

Refer to PROCEDURE - Step 2
REMOVE EGR VALVE ADAPTER GASKET
Refer to PROCEDURE - Step 3
REMOVE EGR INLET GASKET
Refer to PROCEDURE - Step 4
REMOVE NO. 4 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 5
REMOVE NO. 8 WATER BY-PASS HOSE
Refer to PROCEDURE - Step 6
REMOVE EGR VALVE ASSEMBLY

Refer to PROCEDURE - Step 7

REMOVE NO. 3 WATER BY-PASS PIPE

for HEV Model:
Refer to PROCEDURE - Step 21
for PHEV Model:
Refer to PROCEDURE - Step 21

REMOVE INTAKE MANIFOLD STAY

Refer to PROCEDURE - Step 13
REMOVE INTAKE MANIFOLD
Refer to PROCEDURE - Step 14
REMOVE NO. 1 INTAKE MANIFOLD TO HEAD GASKET
Refer to PROCEDURE - Step 15

DISCONNECT FUEL TUBE SUB-ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 25
for PHEV Model:
Refer to PROCEDURE - Step 25

REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

Refer to PROCEDURE - Step 5
REMOVE FUEL (ENGINE ROOM SIDE) PUMP ASSEMBLY (for High Pressure)

Refer to PROCEDURE - Step 6
REMOVE FUEL PUMP SPACER GASKET
Refer to PROCEDURE - Step 7
REMOVE FUEL PUMP LIFTER ASSEMBLY
Refer to PROCEDURE - Step 8
REMOVE WATER BY-PASS HOSE ASSEMBLY
- for HEV Model:
  Refer to PROCEDURE - Step 30
- for PHEV Model:
  Refer to PROCEDURE - Step 30
REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

Refer to PROCEDURE - Step 5
REMOVE FUEL DELIVERY SPACER
Refer to PROCEDURE - Step 6
REMOVE INJECTOR VIBRATION INSULATOR
Refer to PROCEDURE - Step 7
REMOVE NO. 5 ENGINE WIRE
Refer to PROCEDURE - Step 8
REMOVE PORT FUEL INJECTOR ASSEMBLY

Refer to PROCEDURE - Step 9
DISCONNECT WIRE HARNESS
Refer to PROCEDURE - Step 2
REMOVE FUEL DELIVERY PIPE

Refer to PROCEDURE - Step 3
REMOVE DIRECT FUEL INJECTOR ASSEMBLY

Refer to PROCEDURE - Step 4
REMOVE NOZZLE HOLDER CLAMP
Refer to PROCEDURE - Step 5
REMOVE NO. 3 FUEL INJECTOR BACK-UP RING

Refer to PROCEDURE - Step 6
REMOVE NO. 1 FUEL INJECTOR BACK-UP RING
Refer to PROCEDURE - Step 7
REMOVE C-RING
Refer to PROCEDURE - Step 8
REMOVE INJECTOR VIBRATION INSULATOR
Refer to PROCEDURE - Step 9
REMOVE FUEL INJECTOR SEAL

Refer to PROCEDURE - Step 10
REMOVE IGNITION COIL ASSEMBLY

Refer to PROCEDURE - Step 2

REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE

for HEV Model:
Refer to PROCEDURE - Step 47
for PHEV Model:
Refer to PROCEDURE - Step 47

REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY

Refer to PROCEDURE - Step 3
REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

Refer to PROCEDURE - Step 2
REMOVE CAM TIMING OIL CONTROL SOLENOID O-RING

Refer to PROCEDURE - Step 3
REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

Refer to PROCEDURE - Step 2
REMOVE CAM TIMING CONTROL MOTOR O-RING
Refer to PROCEDURE - Step 3

REMOVE CRANKSHAFT PULLEY ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 13
for PHEV Model:
Refer to PROCEDURE - Step 13

REMOVE WATER OUTLET SUB-ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 15
for PHEV Model:
Refer to PROCEDURE - Step 15

REMOVE WATER OUTLET GASKET
- for HEV Model:
  Refer to PROCEDURE - Step 16
- for PHEV Model:
  Refer to PROCEDURE - Step 16

REMOVE WATER BY-PASS OUTLET

for HEV Model:
Refer to PROCEDURE - Step 17
for PHEV Model:
Refer to PROCEDURE - Step 17

REMOVE WATER OUTLET PIPE GASKET
- for HEV Model:
  Refer to PROCEDURE - Step 18
- for PHEV Model:
  Refer to PROCEDURE - Step 18
REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

Refer to PROCEDURE - Step 1
REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

Refer to PROCEDURE - Step 2

REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 21
for PHEV Model:
Refer to PROCEDURE - Step 21

REMOVE SPARK PLUG TUBE GASKET

for HEV Model:
Refer to PROCEDURE - Step 22
for PHEV Model:
Refer to PROCEDURE - Step 22

REMOVE ENGINE MOUNTING BRACKET RH
- for HEV Model:
  Refer to PROCEDURE - Step 23
- for PHEV Model:
  Refer to PROCEDURE - Step 23

REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 25
for PHEV Model:
Refer to PROCEDURE - Step 25

REMOVE TIMING CHAIN COVER OIL SEAL

for HEV Model:
Refer to PROCEDURE - Step 26
for PHEV Model:
Refer to PROCEDURE - Step 26

SET NO. 1 CYLINDER TO TDC (COMPRESSION)

for HEV Model:
Refer to PROCEDURE - Step 27
for PHEV Model:
Refer to PROCEDURE - Step 27

REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 28
for PHEV Model:
Refer to PROCEDURE - Step 28

REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 29
for PHEV Model:
Refer to PROCEDURE - Step 29

REMOVE CHAIN SUB-ASSEMBLY
- for HEV Model:
  Refer to PROCEDURE - Step 30
- for PHEV Model:
  Refer to PROCEDURE - Step 30

REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 31
for PHEV Model:
Refer to PROCEDURE - Step 31

REMOVE CHAIN TENSIONER SLIPPER
- for HEV Model:
  Refer to PROCEDURE - Step 32
- for PHEV Model:
  Refer to PROCEDURE - Step 32
REMOVE NO. 1 CHAIN VIBRATION DAMPER
- for HEV Model:
  Refer to PROCEDURE - Step 33
- for PHEV Model:
  Refer to PROCEDURE - Step 33

REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 34
for PHEV Model:
Refer to PROCEDURE - Step 34

REMOVE TIMING CHAIN COVER ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 35
for PHEV Model:
Refer to PROCEDURE - Step 35

REMOVE FUEL PUMP LIFTER GUIDE

for HEV Model:
Refer to PROCEDURE - Step 38
for PHEV Model:
Refer to PROCEDURE - Step 38

REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 39
for PHEV Model:
Refer to PROCEDURE - Step 39

REMOVE CAMSHAFT BEARING CAP

for HEV Model:
Refer to PROCEDURE - Step 40
for PHEV Model:
Refer to PROCEDURE - Step 40

REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY
- for HEV Model:
  Refer to PROCEDURE - Step 41
- for PHEV Model:
  Refer to PROCEDURE - Step 41
REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY
- for HEV Model:
  Refer to PROCEDURE - Step 42
- for PHEV Model:
  Refer to PROCEDURE - Step 42
REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY
- for HEV Model:
  Refer to PROCEDURE - Step 43
- for PHEV Model:
  Refer to PROCEDURE - Step 43
REMOVE VALVE LASH ADJUSTER ASSEMBLY
- for HEV Model:
  Refer to PROCEDURE - Step 44
- for PHEV Model:
  Refer to PROCEDURE - Step 44
REMOVE VALVE STEM CAP
- for HEV Model:
  Refer to PROCEDURE - Step 45
- for PHEV Model:
  Refer to PROCEDURE - Step 45

REMOVE CYLINDER HEAD SUB-ASSEMBLY

for HEV Model:
Refer to PROCEDURE - Step 47
for PHEV Model:
Refer to PROCEDURE - Step 47

REMOVE CYLINDER HEAD GASKET

INSPECT CYLINDER HEAD SET BOLT
- for HEV Model:
  Refer to PROCEDURE - Step 15
- for PHEV Model:
  Refer to PROCEDURE - Step 18
INSPECT CYLINDER HEAD SUB-ASSEMBLY
Refer to PROCEDURE - Step 1