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Disassembly [02/2024 - ]: Procedure

  1. PRECAUTION 
    NOTE:

    When removing parts with double-sided tape applied, heat the portion of the parts with tape residue with a heat light if the double-sided tape is difficult to remove.

    Standard Value

    Part Temperature
    Metal parts 40 to 60°C (104 to 140°F)
    Resin parts 20 to 30°C (68 to 86°F)
    WARNING:
    • Do not touch the heat light and heated parts.
    • Touching the heat light may result in burns.
    • Touching heated parts for a long time may result in burns.
    GTY749838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    *a Heated Part
    *b Heat Light
    NOTE:

    Do not heat the part excessively.

  2. REMOVE RADIATOR SHUTTER ASSEMBLY 

    See step  2

  3. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY 

    Refer to PROCEDURE - Step 2

  4. REMOVE FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System) 

    Refer to PROCEDURE - Step 2

  5. REMOVE FRONT CENTER ULTRASONIC SENSOR 

    Refer to PROCEDURE - Step 2

  6. REMOVE FRONT CORNER ULTRASONIC SENSOR 

    Refer to PROCEDURE - Step 3

  7. REMOVE FRONT CENTER ULTRASONIC SENSOR RETAINER 
    Refer to PROCEDURE - Step 4
  8. REMOVE FRONT CORNER ULTRASONIC SENSOR RETAINER 
    1. Use the same procedure described for the front center ultrasonic sensor retainer.
  9. REMOVE FOG LIGHT UNIT LH (w/ Fog Light) 

    Refer to PROCEDURE - Step 2

  10. REMOVE FOG LIGHT UNIT RH (w/ Fog Light) 
    1. Use the same procedure described for the LH side.
  11. REMOVE NO. 1 RADIATOR GRILLE RETAINER 
    1. GTY1220190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. REMOVE NO. 2 RADIATOR GRILLE BRACKET 
    1. Use the same procedure described for the No. 1 radiator grille retainer.
  13. REMOVE RADIATOR GRILLE BRACKET 
    1. GTY1226618Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE NO. 2 RADIATOR GRILLE RETAINER 
    1. GTY1223074Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE NO. 4 ENGINE ROOM WIRE 

    HINT: 

    The illustration is an example, so the details may differ.

    1. GTY1224727Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE RADIATOR GRILLE 
    1. GTY1223079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE RADIATOR GRILLE MOULDING 
    1. GTY1223081Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE NO. 1 RADIATOR GRILLE GARNISH (w/ Garnish) 
    1. GTY1223085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET 
    1. GTY1223103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE FRONT BUMPER GUARD 
    1. GTY1222996Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Clip Screw
      Outside Moulding Retainer - -
  21. REMOVE FRONT BUMPER EXTENSION LH 
    1. GTY1220376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Outside Moulding Retainer Clip
  22. REMOVE FRONT BUMPER EXTENSION RH 
    1. Use the same procedure described for the LH side.
  23. REMOVE FRONT BUMPER GARNISH LH 
    1. GTY1226714Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT BUMPER GARNISH 
    1. Use the same procedure described for the LH side.
  25. REMOVE NO. 1 MOULDING TAPE 
    1. GTY1222587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Heat the adhesive of the No. 1 moulding tape using a heat light.
      2. Remove the No. 1 moulding tape.
    2. Use the same procedure for the other side.
  26. REMOVE SIDE BUMPER SUB-ASSEMBLY LH 
    1. GTY1224728Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE SIDE BUMPER SUB-ASSEMBLY RH 
    1. Use the same procedure described for the LH side.
  28. REMOVE FOG LIGHT COVER LH 

    HINT: 

    The illustration is an example, so the details may differ.

    1. GTY1223533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. REMOVE FOG LIGHT COVER RH 
    1. Use the same procedure described for the LH side.
  30. REMOVE FRONT CENTER BUMPER SUB-ASSEMBLY 
    1. GTY1223534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  31. REMOVE NO. 2 RADIATOR GRILLE SEAL 
    1. GTY1226715Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. REMOVE RADIATOR GRILLE SEAL 
    1. Use the same procedure described for the No. 2 radiator grille seal.
  33. REMOVE NO. 2 RADIATOR GRILLE GARNISH 

    HINT: 

    The illustration is an example, so the details may differ.

    1. GTY1223535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE FRONT SPOILER SIDE PROTECTOR LH 
    1. GTY1220199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE FRONT SPOILER SIDE PROTECTOR RH 
    1. Use the same procedure described for the LH side.
  36. REMOVE NO. 2 RADIATOR AIR GUIDE 
    1. GTY1223544Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE NO. 2 RADIATOR AIR GUIDE 
    1. GTY1223545Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE FRONT BUMPER ENERGY ABSORBER 
    1. GTY1220130Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  39. REMOVE FRONT BUMPER UPPER CENTER RETAINER 
    1. GTY1220718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  40. REMOVE NO. 2 COOL AIR INTAKE DUCT 
    1. GTY1226718Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  41. REMOVE NO. 1 COOL AIR INTAKE DUCT 
    1. Use the same procedure described for the No. 2 cool air intake duct.
  42. REMOVE FRONT BUMPER LOWER ABSORBER 
    1. GTY1221117Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  43. REMOVE FRONT BUMPER NO. 2 RETAINER BRACKET 
    1. GTY1225338Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tape *b Flange
      1. Insert a 6.0 mm (0.236 in.) drill bit into a drill.
      2. Tape the 6.0 mm (0.236 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

        Standard Measurement

        Area Measurement Area Measurement
        A 5.0 mm (0.197 in.) - -
        NOTE:

        Tape the 6.0 mm (0.236 in.) drill bit to prevent the drill bit from going too deep.

      3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 3 rivets.
        WARNING:

        Be careful of the drilled rivets, as they may be hot.

        NOTE:
        • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
        • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
      4. Detach the guide and remove the front bumper No. 2 retainer bracket.
  44. REMOVE FRONT BUMPER NO. 1 RETAINER BRACKET 
    1. Use the same procedure described for the front bumper No. 2 retainer bracket.
  45. REMOVE FRONT BUMPER MOUNTING BRACKET 
    1. GTY1226610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Tape *b Flange
      1. Insert a 6.0 mm (0.236 in.) drill bit into a drill.
      2. Tape the 6.0 mm (0.236 in.) drill bit 5.0 mm (0.197 in.) from the tip as shown in the illustration.

        Standard Measurement

        Area Measurement Area Measurement
        A 5.0 mm (0.197 in.) - -
        NOTE:

        Tape the 6.0 mm (0.236 in.) drill bit to prevent the drill bit from going too deep.

      3. Lightly press the drill against the rivets to drill off the rivet flanges, and remove the 3 rivets and front bumper mounting bracket.
        WARNING:

        Be careful of the drilled rivets, as they may be hot.

        NOTE:
        • Pressing the drill too firmly will cause the rivet to turn and result in the rivet not being drilled through.
        • Prying the rivets with the drill may damage the rivet installation holes or drill bit.
    2. Use the same procedure for the other side.
  46. REMOVE FRONT BUMPER REINFORCEMENT SUB-ASSEMBLY 
    1. GTY1226011Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  47. REMOVE FRONT BUMPER ARM SUB-ASSEMBLY LH 
    1. GTY1220194Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. REMOVE FRONT BUMPER ARM SUB-ASSEMBLY RH 
    1. Use the same procedure described for the LH side.
  49. REMOVE FRONT SIDE RADAR SENSOR 
    Refer to PROCEDURE - Step 3
  50. REMOVE FRONT BUMPER SIDE RETAINER LH 
    1. GTY1221654Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction Rotation Direction
  51. REMOVE FRONT BUMPER SIDE RETAINER RH 
    1. Use the same procedure described for the LH side.
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