LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2024 >> Corolla LE >> Repair and Diagnosis >> External Pages >> Different car >> Section 34 (Manual Transaxle System (EC65) - Service Information (1 Of 2)) >> Manual Transaxle Assembly >> Removal [01/2019 - 03/2019] >> Procedure

Removal [01/2019 - 03/2019]: Procedure

WARNING: This page is about a different car, the 2019 Toyota Corolla. However, it is still accessible from the selected car via links, so may be relevant.
  1. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 

    Refer to PROCEDURE - Step 1

  3. REMOVE FRONT DRIVE SHAFT ASSEMBLY 

    Refer to REMOVAL [01/2019 - 11/2022]

  4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY 

    Refer to REMOVAL [01/2019 - 09/2019]

  5. REMOVE NO. 1 HEATER AIR DUCT SPLASH SHIELD SEAL 

    Refer to PROCEDURE - Step 3

  6. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY 
    1. Remove the 9 bolts, 4 nuts and outer cowl top panel sub-assembly.
      GTY904752Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 4 nuts.
      GTY931790Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 50 N.m (510 kgf/cm, 37 ft.lbf) 

  7. REMOVE AIR CLEANER CAP WITH AIR CLEANER HOSE 

    Refer to PROCEDURE - Step 2

  8. REMOVE RADIATOR SUPPORT OPENING COVER 

    Refer to PROCEDURE - Step 1

  9. REMOVE INLET NO. 1 AIR CLEANER 

    Refer to PROCEDURE - Step 4

  10. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 2

  11. REMOVE AIR CLEANER CASE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 7

  12. REMOVE ECM 

    Refer to PROCEDURE - Step 8

  13. REMOVE BATTERY 

    Refer to REMOVAL [01/2019 - 03/2019]

  14. DISCONNECT ENGINE WIRE 
    1. Remove the bolt and nut to disconnect the engine wire from the battery clamp sub-assembly.
      GTY842903Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. REMOVE BATTERY CLAMP SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 16

  16. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 

    Refer to PROCEDURE - Step 20

  17. REMOVE FRONT FLOOR CENTER BRACE 

    Refer to PROCEDURE - Step 3

  18. REMOVE FRONT EXHAUST PIPE ASSEMBLY (TWC: Rear Catalyst) 

    Refer to REMOVAL [01/2019 - 11/2022]

  19. DISCONNECT WIRE HARNESS 
    1. Disconnect the back-up light switch assembly connector.
      GTY859386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Back-up Light Switch Assembly Connector
    2. Disengage the clamp.
    3. Remove the earth bolt.
      GTY879777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Disengage the clamp.
    5. GTY869214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Neutral Position Switch Connector

      Disconnect the neutral position switch connector.

    6. Disengage the 3 clamps.
    7. Remove the bolt.
    8. Disengage the 3 clamps.
      GTY879768Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. DISCONNECT NO. 1 CLUTCH HOSE 

    Refer to PROCEDURE - Step 36

  21. REMOVE STARTER ASSEMBLY 

    Refer to REMOVAL [01/2019 - 03/2019]

  22. REMOVE WIRE HARNESS CLAMP BRACKET 

    Refer to PROCEDURE - Step 40

  23. INSTALL ENGINE HANGERS 

    Refer to PROCEDURE - Step 41

  24. INSTALL ENGINE SUPPORT BRIDGE 
    1. Remove the clip and disconnect the inlet hose from the vehicle body.
      GTY915963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 2 bolts to separate the No. 3 radiator hose from the fan shroud.
      GTY915973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install SST to the vehicle body as shown in the illustration.
      GTY944937Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Support Shaft *b Front Side Member
      *c Nut *d Cloth
      • SST: 09940-10020 
      WARNING:
      • Make sure that no oil or grease is on the front side member, and set the support shaft on the level surface of the front side member.
        GTY614759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Support Shaft
        *b Front Side Member
      • The engine support bridge may fall off if any oil or grease is still on or it is installed on the unlevel surface.
      NOTE:
      • Prevent SST from contacting the vehicle body exterior and windshield glass.
      • To prevent damage to the engine hood, place pieces of cloth between the engine hood and SST.
      • Lightly shake SST by hand to make sure it is securely installed before performing work.
    4. Turn the threaded portion of each support shaft to adjust its height until the sub beams are parallel to the ground.
      GTY649983Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Support Shaft
      *b Sub Beam
      *c Front Side Member
      *d Threaded Portion
    5. Install the chain block assembly to the sling bracket.
      GTY912067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Chain Block Assembly *b Sling Bracket
      *c Fuse Shackle - -
    6. Install the division bar to the chain block assembly with the shackle (A).
      WARNING:
      • Make sure the fuse shackle is on the chain block assembly side and the shackle (A) is on the division bar side as shown in the illustration so that the fuse bolt is visible and can be checked for deformation easily.
        GTY668065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Fuse Shackle
        *b Shackle (A)
      • If the fuse shackle is installed upside down, deformation of the fuse bolt will not be visible and cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with transaxle assembly may fall.
      • Make sure that the fuse bolt of the fuse shackle is free of damage, such as deformation or cracks. If damaged, replace the fuse shackle.
        GTY631927Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Fuse Shackle
        *b Fuse Bolt
      • If a deformed fuse bolt is used, it cannot be used to tell if the load capacity of the engine support bridge has been exceeded. If the load capacity is exceeded, it may cause the engine support bridge to damage the vehicle and the engine assembly with transaxle assembly may fall.
      GTY876259Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the division bar to the No. 1 engine hanger with the shackle (B).
      GTY843908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Engine Hanger *2 No. 2 Engine Hanger
      *a Division Bar *b Shackle (B)
      *c Chain *d Shackle (A)
    8. Connect the division bar to the No. 2 engine hanger with the shackle (A) and chain.
      NOTE:

      Connect the 2nd link of the chain to the No. 2 engine hanger.

    9. Make sure the distance between the chain block assembly and suspension ring is 120 mm (4.72 in.) or more.
      GTY899812Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 120 mm (4.72 in.) or more

      HINT: 

      If the suspension height is less than 120 mm, adjust the links of the chain which connect the division bar and engine hanger.

    10. Adjust the positions of the chain block assembly, support brackets and main beam so that the chain of the chain block assembly is perpendicular to the main beam and the length of the main beam on the outer side of the support bracket LH and RH is the same as shown in the illustration.
      GTY848410Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Chain Block Assembly *b Main Beam
      *c Dimension (A) *d Dimension (B)
      *e Right to Left Adjustment *f Front to Rear Adjustment
      WARNING:
      • To prevent the engine assembly with transaxle assembly from falling, make sure that the length of dimension (A) and dimension (B) are equal.
        GTY871697Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        *a Main Beam
        *b Sub Beam
        *c Dimension (A)
        *d Dimension (B)
      • Do not perform any procedures if the length of dimension (A) and dimension (B) are not equal.
      • Performing any procedure when the length of dimension (A) and dimension (B) are not equal may cause the engine assembly with transaxle assembly and engine support bridge to fall, possibly causing serious injury.
      NOTE:
      • Do not perform any procedures if the chain of the chain block assembly is not straight.
      • When removing the engine mount, if the chain of the chain block assembly is not straight, the engine assembly or transaxle assembly may contact the vehicle body.
      GTY832088Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    11. Confirm the appropriate installation state of the engine support bridge and tighten the 6 wing bolts and 2 bolts.
      GTY854365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Wing Bolt *b Bolt

      Bolt 

      Torque: 30 N.m (306 kgf/cm, 22 ft.lbf) 

      WARNING:
      • Do not perform any procedures before tightening the bolts to the specified torque.
        GTY638600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      • Performing procedures without tightening the bolts to the specified torque, may cause the engine support bridge to fall.
    12. Tighten the chain block assembly until it cannot be moved any further by hand.
      GTY850822Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn
      WARNING:
      GTY647185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 41 N.m (418 kgf/cm, 30 ft.lbf) or more
      • When suspending the engine with automatic transaxle assembly, do not tighten the chain block assembly more than 41 N.m (418 kgf/cm, 30 ft.lbf).
      • Tightening the chain block assembly more than 41 N.m (418 kgf/cm, 30 ft.lbf) will cause the load capacity (400 kg (881.8 lb)) to be exceeded and may cause damage to the engine support bridge and vehicle body.
  25. SECURE STEERING WHEEL ASSEMBLY 

    Refer to PROCEDURE - Step 2

  26. REMOVE COLUMN HOLE COVER SILENCER SHEET 

    Refer to PROCEDURE - Step 13

  27. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 14

  28. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 5

  29. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY LH 

    Refer to PROCEDURE - Step 10

  30. REMOVE REAR SIDE RAIL REINFORCEMENT SUB-ASSEMBLY RH 

    Refer to PROCEDURE - Step 11

  31. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. Remove the bolt and separate the engine moving control rod.
      GTY842172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Support the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.
      GTY929938Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Engine Lifter
      *b Attachment
      Attachment placement location
      WARNING:
      • The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.
      • If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.
      GTY575352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Use attachments to keep the front suspension crossmember sub-assembly level.

    3. Remove the 4 bolts and front suspension crossmember sub-assembly.
      GTY879811Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Slowly lower the front suspension crossmember sub-assembly.
      NOTE:

      When lowering the front suspension crossmember sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

  32. REMOVE NO. 2 ENGINE MOVING CONTROL ROD 
    1. Remove the 4 bolts and No. 2 engine moving control rod from the manual transaxle assembly.
      GTY879810Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  33. SUPPORT MANUAL TRANSAXLE ASSEMBLY 
    1. Using a transmission jack and lashing belt or rope, support the manual transaxle assembly.
      GTY941304Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Lashing Belt
      NOTE:
      • Adjust the attachment of the transmission jack to securely support the manual transaxle assembly.
      • Using a lashing belt or a rope, secure the manual transaxle assembly to the transmission jack.
  34. REMOVE ENGINE MOUNTING INSULATOR LH 
    1. Remove the bolt and nut and separate the engine mounting insulator LH from the engine mounting bracket LH.
      GTY879761Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      While holding the nut in place, loosen the bolt.

    2. Remove the 4 bolts, nut and engine mounting insulator LH from the vehicle body.
      GTY879760Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  35. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 5 bolts and engine mounting bracket LH from the manual transmission case.
      GTY879759Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE MANUAL TRANSAXLE ASSEMBLY 
    1. Remove the 7 bolts and manual transaxle assembly from the engine assembly.
      GTY924100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      To prevent damage to the 2 knock pins, do not pry between the manual transaxle assembly and engine assembly.

      HINT: 

      • Bolt (A): Remove from the manual transaxle assembly side.
      • Bolt (B): Remove from the engine assembly side.
  37. REMOVE BLEEDER CLUTCH RELEASE TUBE 

    Refer to PROCEDURE - Step 2

  38. REMOVE CLUTCH FLEXIBLE HOSE BRACKET 
    1. Remove the bolt and clutch flexible hose bracket from the manual transmission case.
      GTY879765Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE CLUTCH RELEASE BLEEDER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  40. REMOVE CLUTCH RELEASE CYLINDER WITH BEARING ASSEMBLY 

    Refer to PROCEDURE - Step 4

  41. REMOVE CLUTCH RELEASE CYLINDER TO BLEEDER TUBE 

    Refer to PROCEDURE - Step 5

  42. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the 3 bolts and 3 wire harness clamp brackets from the manual transmission case and front transaxle (MTM) case.
      GTY879763Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Remove the bolt and speedometer driven hole cover sub-assembly from the front transaxle (MTM) case.
      GTY937548Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the O-ring from the speedometer driven hole cover sub-assembly.
scientia non olet · About LEMON Manuals