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Home >> Toyota >> 2022 >> Corolla Cross L, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 56 (Engine Mechanical System (M20A-FXS) - Service Information (1 Of 2)) >> Engine Assembly >> Removal [11/2022 - ] >> Procedure

Removal [11/2022 - ]: Procedure

WARNING: This page is about a different car, the 2025 Toyota Corolla Cross, 2024 Toyota Corolla Cross, and 2023 Toyota Corolla Cross. However, it is still accessible from the selected car via links, so may be relevant.
  1. PRECAUTION 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PRECAUTION [11/2022 - ]
  2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM 

    Refer to PROCEDURE - Step 1

  3. DISCHARGE FUEL SYSTEM PRESSURE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PRECAUTION [11/2022 - ]
  4. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  5. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 

    Refer to PROCEDURE - Step 3

  6. REMOVE FRONT WHEELS 

    Refer to REMOVAL [09/2021 - ]

  7. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY 
    1. GTY1107420Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE REAR ENGINE UNDER COVER LH 
    1. GTY1107419Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE REAR ENGINE UNDER COVER RH 
    1. GTY1107422Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE FRONT BUMPER ASSEMBLY 

    Refer to REMOVAL [11/2022 - ]

  11. DRAIN ENGINE OIL 

    Refer to PROCEDURE - Step 2

  12. DRAIN ENGINE COOLANT (for Engine) 

    Refer to PROCEDURE - Step 2

  13. DRAIN HYBRID TRANSAXLE FLUID 

    Refer to PROCEDURE - Step 2

  14. REMOVE INLET NO. 1 AIR CLEANER 

    Refer to PROCEDURE - Step 5

  15. REMOVE INVERTER WITH CONVERTER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to REMOVAL [11/2022 - 12/2024] , or refer to REMOVAL [12/2024 - ]
  16. REMOVE NO. 1 RELAY BLOCK COVER 
    1. GTY1104211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. DISCONNECT ENGINE WIRE 
    1. GTY1104212Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. DISCONNECT INVERTER RESERVE TANK ASSEMBLY 
    1. GTY1108572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY 
    1. GTY1104213Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. DISCONNECT NO. 1 RADIATOR HOSE 
    1. GTY1104214Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. DISCONNECT NO. 2 RADIATOR HOSE 
    1. GTY1104215Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. DISCONNECT INLET HYBRID RADIATOR HOSE 
    1. GTY1104216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. DISCONNECT OUTLET NO. 1 HYBRID WATER PUMP HOSE 
    1. GTY1104217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE NO. 3 FUEL VAPOR FEED HOSE 
    1. GTY1108573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. REMOVE FUEL VAPOR FEED HOSE NO. 2 
    1. GTY1104199Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE FUEL VAPOR FEED HOSE NO. 1 
    1. GTY1104201Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE PURGE VALVE (PURGE VSV) 

    Refer to PROCEDURE - Step 3

  28. DISCONNECT INLET HEATER WATER HOSE 
    1. GTY1108579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer - -
      Pull out Pull off
      1. Pull out the retainer to disengage the lock claws and pull off the inlet heater water hose.
      2. Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
      3. Cover the disconnected water hose sub-assembly and inlet heater water hose connector with plastic bags to prevent damage and contamination.
  29. DISCONNECT OUTLET HEATER WATER HOSE 
    1. GTY1108315Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Retainer - -
      Pull out Pull off
      1. Pull out the retainer to disengage the lock claws and pull off the outlet heater water hose.
      2. Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
      3. Cover the disconnected water hose sub-assembly and outlet heater water hose connector with plastic bags to prevent damage and contamination.
  30. DISCONNECT FUEL TUBE SUB-ASSEMBLY 
    1. GTY1109159Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage the claw and remove the No. 1 fuel pipe clamp as shown in the illustration.
      2. Disconnect the fuel tube sub-assembly from the fuel pipe.

        HINT: 

        Refer to PRECAUTION [11/2022 - ]

  31. DISCONNECT WATER BY-PASS HOSE 
    1. GTY1108570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. DISCONNECT DISCHARGE HOSE SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 5
  33. DISCONNECT SUCTION HOSE SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 6
  34. SECURE STEERING WHEEL 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 2
  35. REMOVE COLUMN HOLE COVER SILENCER SHEET 

    Refer to PROCEDURE - Step 8

  36. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 9
  37. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 5
  38. REMOVE FRONT EXHAUST PIPE ASSEMBLY 

    Refer to REMOVAL [11/2022 - ]

  39. REMOVE DRIVE SHAFT ASSEMBLY 

    Refer to REMOVAL [11/2022 - ]

  40. REMOVE FRONT BUMPER LOWER ABSORBER 

    Refer to PROCEDURE - Step 31

  41. REMOVE NO. 2 FRONT BUMPER REINFORCEMENT 

    Refer to PROCEDURE - Step 32

  42. REMOVE FRONT BUMPER BAR REINFORCEMENT LH 

    Refer to PROCEDURE - Step 33

  43. REMOVE FRONT BUMPER BAR REINFORCEMENT RH 
    1. Use the same procedure as for the LH side.
  44. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 
    1. GTY1106615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Set the engine assembly with transaxle on an engine lifter.
        NOTE:
        • Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle and front suspension crossmember sub-assembly level.
        • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
        • To prevent the engine assembly from unexpectedly moving, securely support the engine assembly until it is secured to an engine stand.
        • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly with transaxle.
      2. Remove the 2 bolts and nut and separate the engine mounting insulator sub-assembly RH from the engine mounting bracket RH.
      3. Remove the 3 bolts and nut and separate the engine mounting insulator LH from the hybrid vehicle transaxle assembly.
      4. Remove the bolt and No. 2 engine mounting stay LH.
      5. Remove the 12 bolts to separate the front suspension crossmember sub-assembly from the vehicle.
      6. Operate the engine lifter and remove the engine assembly with transaxle from the vehicle.
        NOTE:
        • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
        • While lowering the engine assembly with transaxle from the vehicle, do not allow it to contact the vehicle.
  45. REMOVE EMISSION CONTROL VALVE BRACKET 
    1. GTY1104205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. REMOVE WIRE HARNESS CLAMP BRACKET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 7
  47. INSTALL ENGINE HANGERS 
    1. GTY1103824Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 No. 1 Engine Hanger *2 No. 2 Engine Hanger
      Bolt - -
      1. Remove the engine mounting bracket cap.
      2. Install the No. 1 engine hanger and No. 2 engine hanger with the 4 bolts as shown in the illustration.

        Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf) 

        HINT: 

        No. 1 Engine Hanger 12281-25030
        No. 2 Engine Hanger 12282-25010
        Bolt 91552-F1040
        90105-W0313
      3. Attach an engine sling device and hang the engine assembly with transaxle with a chain block.
        NOTE:
        • Pay attention to the angle of the sling device as the engine assembly or No. 1 engine hanger and No. 2 engine hanger may be damaged or deformed if the angle is incorrect.
        • Do not perform any procedure while the engine assembly with transaxle is suspended because doing so may cause the engine assembly with transaxle to drop, resulting in injury. However, the engine assembly with transaxle needs to be suspended when it is installed to or removed from an engine stand.
  48. REMOVE ENGINE MOUNTING INSULATOR LH 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 HINT: 
    Perform this procedure only when replacement of the engine mounting insulator LH is necessary.
    1. GTY1109238Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  49. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 HINT: 
    Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.
    1. GTY1107418Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. REMOVE STARTER HOLE INSULATOR 

    Refer to PROCEDURE - Step 2

  51. REMOVE FLYWHEEL HOUSING SIDE COVER 
    1. GTY1108190Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the flywheel housing side cover from the cylinder block sub-assembly.
  52. DISCONNECT HV AIR CONDITIONING WIRE 
    1. GTY1109151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Green-colored Lock - -
      Slide - -
      1. Disengage the 2 clamps to disconnect the HV air conditioning wire from the hybrid vehicle transaxle assembly.
      2. Using a screwdriver, slide the green-colored lock of the connector as shown in the illustration to release it and disconnect the connector.
        WARNING:

        Make sure to wear insulated gloves.

        NOTE:

        Insulate the disconnected terminals and connector with insulating tape.

  53. REMOVE ENGINE WIRE 
    1. GTY1107424Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      HINT: 

      The illustrations are representative examples, and details may differ.

  54. REMOVE MANIFOLD STAY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 7
  55. REMOVE ENGINE ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 2
  56. REMOVE COMPRESSOR WITH MOTOR ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 7
  57. REMOVE TRANSMISSION INPUT DAMPER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 See step  2
  58. REMOVE FLYWHEEL SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 See step  3
  59. REMOVE NO. 1 CRANKSHAFT POSITION SENSOR PLATE 

    See step  4

  60. INSTALL ENGINE TO ENGINE STAND 
    1. Install the engine assembly to an engine stand.
  61. REMOVE ENGINE HANGERS 
    1. Remove the 4 bolts, No. 1 engine hanger and No. 2 engine hanger.
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