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Removal [11/2022 - ]: Procedure

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  1. PERFORM RESOLVER INITIALIZATION 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    If it is necessary to replace the hybrid vehicle transaxle assembly, make sure to perform resolver initialization before starting work.

    Refer to UTILITY [11/2022 - ]
  2. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE 

    Refer to REMOVAL [11/2022 - ]

  3. REMOVE WIRE HARNESS CLAMP BRACKET 

    Refer to PROCEDURE - Step 7

  4. INSTALL ENGINE HANGERS 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 47
  5. DISCONNECT ENGINE WIRE 
    1. GTY1179667Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Motor Resolver, Generator Resolver and Transmission Fluid Temperature Sensor Connector *b Motor Temperature Sensor and Generator Temperature Sensor Connector
      *c Shift Lever Position Sensor Connector - -
      1. Disconnect the motor resolver, generator resolver and transmission fluid temperature sensor connector.
      2. Disconnect the motor temperature sensor and generator temperature sensor connector.
      3. Disconnect the shift lever position sensor connector.
        NOTE:

        After disconnecting the engine wire, cover the connector of the shift lever position sensor with tape (non-residue type) or equivalent to prevent the entry of foreign matter or water.

        GTY1114386Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      4. Disengage the 4 clamps to disconnect the engine wire.
      5. Remove the 3 bolts to disconnect the engine wire from the hybrid vehicle transaxle assembly.
  6. REMOVE STARTER HOLE INSULATOR 
    1. GTY1118733Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE FLYWHEEL HOUSING SIDE COVER 
    1. GTY1114385Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY 
    1. GTY1114384Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE NO. 2 ENGINE MOVING CONTROL ROD 
    1. GTY1114387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. REMOVE ENGINE ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:
    • To avoid damaging the knock pins, do not pry between the hybrid vehicle transaxle assembly and engine assembly.
    • To prevent the splines of the transmission input damper assembly from becoming misaligned, do not allow the hybrid vehicle transaxle assembly to hit the transmission input damper assembly during engine assembly removal and installation.
    1. GTY1114377Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE TERMINAL CAP 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 See step  2
  12. REMOVE MOTOR CABLE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 See step  3
  13. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. GTY1118731Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE STUD BOLT 
    1. GTY1110659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using an E10 "TORX" socket wrench, remove the 2 stud bolts from the hybrid vehicle transaxle assembly.
  15. REMOVE TRANSAXLE BREATHER PLUG 

    HINT: 

    Perform this procedure only when replacement of the transaxle breather plug is necessary.

    1. GTY1118732Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE TRANSAXLE HOUSING PLUG 

    HINT: 

    Perform this procedure only when replacement of the transaxle housing plug is necessary.

    1. GTY1114380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. GTY1114379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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