LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2021 >> Mirai Limited >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Suspension Member - Service Information >> Rear Suspension Member >> Removal [11/2020 - 11/2021] >> Procedure

Removal [11/2020 - 11/2021]: Procedure

  1. RELEASE PARKING BRAKE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 2
  2. REMOVE SERVICE PLUG GRIP 

    Refer to REMOVAL [11/2020 - 11/2021]

  3. REMOVE UPPER RADIATOR SUPPORT SEAL 

    Refer to PROCEDURE - Step 5

  4. REMOVE FC STACK COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 8

  5. DISCONNECT FC CONVERTER POWER OUTLET CABLE (INVERTER WITH CONVERTER ASSEMBLY) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 10
  6. REMOVE CONNECTOR COVER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 11
  7. CHECK TERMINAL VOLTAGE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 12
  8. INSTALL CONNECTOR COVER ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 11
  9. REMOVE INNER LUGGAGE COMPARTMENT TRIM COVER LH 

    Refer to REMOVAL [11/2020 - 11/2021]

  10. REMOVE BENCH TYPE REAR SEAT CUSHION ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 1
  11. REMOVE REAR SEAT CUSHION LOCK HOOK 

    Refer to PROCEDURE - Step 2

  12. REMOVE WIRE HARNESS 
    1. GTY980704Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Grommet *b Outside of the Vehicle
      *c Inside of the Vehicle - -
  13. REMOVE REAR TIRE 

    Refer to REMOVAL [11/2020 - 12/2023]

  14. FORCED RELEASE PARKING BRAKE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to OPERATION METHOD [11/2020 - 12/2023]
  15. REMOVE NO. 1 FLOOR UNDER COVER 

    Refer to PROCEDURE - Step 1

  16. REMOVE TRANSMISSION OIL COOLER UNDER COVER LH 

    Refer to PROCEDURE - Step 2

  17. REMOVE TRANSMISSION OIL COOLER UNDER COVER RH 

    Refer to PROCEDURE - Step 3

  18. REMOVE NO. 1 DIFFERENTIAL SUPPORT PROTECTOR 

    Refer to PROCEDURE - Step 1

  19. REMOVE NO. 2 DIFFERENTIAL SUPPORT PROTECTOR 

    Refer to PROCEDURE - Step 2

  20. REMOVE REAR SUSPENSION BRACE COVER 

    Refer to PROCEDURE - Step 3

  21. REMOVE ROCKER PANEL MOULDING PROTECTOR LH 

    Refer to PROCEDURE - Step 12

  22. REMOVE REAR WHEEL HOUSE LINER LH 

    Refer to PROCEDURE - Step 13

  23. DISCONNECT PARKING BRAKE ACTUATOR ASSEMBLY WITH BRACKET 
    1. GTY979965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE MOTOR CABLE BRACKET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Wear insulated gloves.
    1. GTY980803Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. DISCONNECT MOTOR CABLE 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Wear insulated gloves.
    1. GTY980205Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE CONNECTOR COVER 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Wear insulated gloves.
    1. GTY980801Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE MOTOR CABLE TERMINAL CAP 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Wear insulated gloves.

    NOTE:
    • Do not touch the waterproof seal or terminals of the motor cable.
    • When removing the motor cable, make sure not to bent the motor cable base on the FCV transaxle with motor assembly side.
    1. GTY980686Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 seal - -
  28. REMOVE WIRING HARNESS CONNECTOR 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Wear insulated gloves.

    NOTE:
    • Do not touch the waterproof seal or terminals of the motor cable.
    • When removing the motor cable, make sure not to bent the motor cable base on the FCV transaxle with motor assembly side.
    1. GTY980804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  29. DRAIN HYBRID TRANSAXLE FLUID 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 4
  30. DISCONNECT OIL COOLER TUBE SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 8
  31. REMOVE REAR DRIVE SHAFT ASSEMBLY LH 

    Refer to REMOVAL [11/2020 - 11/2021]

  32. REMOVE REAR DRIVE SHAFT ASSEMBLY RH 
    1. Perform the same procedure as for the LH side.
  33. REMOVE NO. 1 BOND CABLE 
    1. GTY979967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY 
    1. GTY979381Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Attachment *b Engine Lifter
      Attachment placement location - -
      1. Support the rear suspension member sub-assembly with an engine lifter using 4 attachments or equivalent tools as shown in the illustration.
        WARNING:
        • GTY628581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

          The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.

        • If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.
        NOTE:

        Use attachments to keep the rear suspension member sub-assembly level.

      2. Remove the 4 bolts, rear lower suspension member stopper LH and rear lower suspension member stopper RH.
      3. Slowly lower the rear suspension member sub-assembly.
        NOTE:

        When lowering the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

  35. REMOVE REAR LOWER SUSPENSION MEMBER STOPPER 
    1. GTY979951Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  36. REMOVE REAR UPPER SUSPENSION MEMBER STOPPER 
    1. GTY979954Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  37. REMOVE MOTOR CABLE BRACKET 
    1. GTY980216Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  38. REMOVE NO. 2 MOTOR CABLE BRACKET 
    1. GTY980203Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  39. REMOVE PARKING BRAKE ACTUATOR ASSEMBLY WITH BRACKET 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to REMOVAL [11/2020 - 11/2021]
  40. REMOVE REAR STABILIZER LINK ASSEMBLY LH 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 5
  41. REMOVE REAR STABILIZER LINK ASSEMBLY RH 
    1. Perform the same procedure as for the LH side.
  42. REMOVE REAR STABILIZER BAR 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 4
  43. REMOVE FCV WITH MOTOR TRANSAXLE ASSEMBLY 

    Refer to REMOVAL [11/2020 - 11/2021]

  44. REMOVE LOWER CONTROL ARM ASSEMBLY LH 
    1. GTY980222Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt Nut
      1. Remove the bolt, nut and lower control arm assembly LH from the rear suspension member sub-assembly.
        NOTE:

        Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

  45. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY LH 
    1. GTY979960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the nut, rear suspension arm attachment sub-assembly, rear No. 2 suspension toe adjust plate and rear No. 2 suspension arm assembly LH from the rear suspension member sub-assembly.
  46. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY LH 
    1. GTY979995Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt Nut
  47. REMOVE REAR UPPER CONTROL ARM ASSEMBLY LH 
    1. GTY979483Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt Nut
      1. Remove the bolt, nut, washer and rear upper control arm assembly LH from the rear suspension member sub-assembly.
        NOTE:

        Because the nut has its own stopper, do not turn the nut. Loosen the bolt with the nut secured.

  48. REMOVE TOE CONTROL LINK SUB-ASSEMBLY LH 
    1. GTY978878Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark - -
      1. Place matchmarks on the rear suspension toe adjust cam sub-assembly, rear No. 2 suspension toe adjust plate and rear suspension member sub-assembly.
      2. Remove the nut, rear suspension toe adjust cam sub-assembly, rear No. 2 suspension toe adjust plate and toe control link sub-assembly LH from the rear suspension member sub-assembly.
  49. REMOVE LOWER CONTROL ARM ASSEMBLY RH 
    1. Perform the same procedure as for the LH side.
  50. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY RH 
    1. Perform the same procedure as for the LH side.
  51. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY RH 
    1. Perform the same procedure as for the LH side.
  52. REMOVE REAR UPPER CONTROL ARM ASSEMBLY RH 
    1. Perform the same procedure as for the LH side.
  53. REMOVE TOE CONTROL LINK SUB-ASSEMBLY RH 
    1. Perform the same procedure as for the LH side.
  54. REMOVE REAR MOTOR MOUNTING INSULATOR 
    1. GTY980423Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a SST (09570-24011) *b SST (09570-60010)
      SST bolt location Front of the Vehicle
      1. Using SST, remove the rear motor mounting insulator.
        • SST: 09570-24011 
        • SST: 09570-60010 
        NOTE:
        • Before using SST, apply grease to the SST bolts.
        • Be sure to use the correct combination of SST.
        • Do not tilt the bolts of SST.
        • Tighten the 2 bolts of SST so that they enter the 2 holes of the rear motor mounting insulator by an equal amount.

        HINT: 

        Install the 2 SST bolts to the 2 SST holes as shown in the illustration.

  55. REMOVE REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION LH 
    1. GTY979379Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a chisel and hammer, bend the rear suspension member front body mounting cushion rib.
    2. GTY978973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn *b Hold
      1. Using SST, remove the rear suspension member front body mounting cushion LH while applying grease into the clearance between the rear suspension member front body mounting cushion LH and the rear suspension member sub-assembly.
        • SST: 09950-40011 
          1. 09951-04020
          2. 09952-04010
          3. 09953-04030
          4. 09954-04020
          5. 09957-04010
          6. 09958-04011
        • SST: 09950-60011 
          1. 09951-00540
        NOTE:
        • Apply grease to the threads and tip of the SST center bolt before use.
        • Be careful as the rear suspension member front body mounting cushion LH may fly out.
        • The rear suspension member front body mounting cushion LH cannot be reused.
      2. If the outer casing of the rear suspension member front body mounting cushion remains, insert SST between the rear suspension member front body mounting cushion and the rear suspension member sub-assembly, and then remove the outer casing. SST
        • SST: 09608-06041 
        • SST: 09950-40011 
          1. 09951-04020
          2. 09952-04010
          3. 09953-04030
          4. 09954-04020
          5. 09957-04010
          6. 09958-04011
        • SST: 09950-60011 
          1. 09951-00540
        • SST: 09950-60021 
          1. 09951-00680
  56. REMOVE REAR SUSPENSION MEMBER FRONT BODY MOUNTING CUSHION RH 
    1. Perform the same procedure as for the LH side.
  57. REMOVE REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION (for LH Side) 
    1. GTY979576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Turn *b Hold
      1. Using SST, remove the rear suspension member rear body mounting cushion while applying grease into the clearance between the rear suspension member rear body mounting cushion and the rear suspension member sub-assembly.
        • SST: 09608-06041 
        • SST: 09950-00020 
        • SST: 09950-00030 
        • SST: 09950-40011 
          1. 09957-04010
        • SST: 09950-60011 
          1. 09951-00540
        NOTE:
        • Apply grease to the threads and tip of the SST center bolt before use.
        • Be careful as the rear suspension member rear body mounting cushion may fly out.
        • The rear suspension member rear body mounting cushion cannot be reused.
      2. If the outer casing of the rear suspension member rear body mounting cushion remains, insert SST between the rear suspension member rear body mounting cushion and the rear suspension member sub-assembly, and then remove the outer casing. SST
        • SST: 09608-06041 
        • SST: 09950-00020 
        • SST: 09950-00030 
        • SST: 09950-60021 
          1. 09951-00680
  58. REMOVE REAR SUSPENSION MEMBER REAR BODY MOUNTING CUSHION (for RH Side) 
    1. Perform the same procedure as for the LH side.
scientia non olet · About LEMON Manuals