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Disassembly [09/2021 - 11/2022]: Procedure

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  1. PRECAUTION 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

    GTY571595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Refer to PRECAUTION [09/2021 - 11/2022]

    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [09/2021 - 11/2022]
  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:
    GTY684647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    • Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
    • If the airbag deploys for any reason, it may cause a serious accident.

    Refer to PROCEDURE - Step 6

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG 
    1. GTY1030813Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a moulding remover A, disengage the claws to remove the front door inside handle bezel plug.
  4. REMOVE DOOR ASSIST GRIP COVER 
    1. GTY1031240Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a moulding remover D, disengage the claws.
      2. Disengage the guide and clip to remove the door assist grip cover.
  5. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side) 
    1. GTY1031342Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a moulding remover A, disengage the clip and claws.
      2. Disconnect the 2 connectors to remove the multiplex network master switch assembly with front door upper armrest base panel.
  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side) 
    1. GTY1031905Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Using a moulding remover A, disengage the clip and claws.
      2. Disconnect the connector to remove the power window regulator switch assembly with front door upper armrest base panel.
  7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY 
    1. GTY1031477Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Place Hands Here Remove in this Direction
  8. REMOVE FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY 
    1. GTY1030952Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP 
    1. GTY1032582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  10. REMOVE FRONT DOOR REAR BELT SEAL 
    1. GTY1032899Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  11. REMOVE FRONT DOOR FRONT BELT SEAL 
    1. GTY1032511Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  12. REMOVE FRONT DOOR SERVICE HOLE COVER 
    1. GTY1031036Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Disengage the clamp to separate the wire harness.
      2. Turn the 3 front door weatherstrip clips 45 degrees as shown in the illustration to remove it.
      3. Disengage the clips to remove the front door service hole cover.
  13. REMOVE FRONT NO. 1 SPEAKER ASSEMBLY 

    Refer to PROCEDURE - Step 6

  14. REMOVE OUTER MIRROR INSTALL HOLE COVER 

    Refer to PROCEDURE - Step 6

  15. REMOVE OUTER REAR VIEW MIRROR ASSEMBLY 

    Refer to PROCEDURE - Step 7

  16. REMOVE SIDE AIRBAG PRESSURE SENSOR 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 9
  17. REMOVE FRONT DOOR CHECK ASSEMBLY 
    1. GTY1031926Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE DOOR FRAME UPPER GARNISH 
    1. GTY1030948Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE FRONT DOOR WEATHERSTRIP 
    1. GTY1032208Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY 
    1. GTY1031387Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the hole plug.
    2. GTY1031400Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Driver Side *B for Front Passenger Side
      1. for Driver Side:
        1. Connect the multiplex network master switch assembly.
      2. for Front Passenger Side:
        1. Connect the power window regulator switch assembly.
      3. Connect the cable to the negative (-) auxiliary battery terminal.
      4. Move the front door glass sub-assembly so that the door glass bolts can be seen.
        NOTE:

        After the bolts are removed, do not allow the front door glass sub-assembly to fall.

      3. NOTE:

      Do not damage the front door glass sub-assembly.

    3. GTY1030982Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *A for Driver Side *B for Front Passenger Side
      Remove in this Direction - -
      1. Disconnect the cable from negative (-) auxiliary battery terminal.
      2. for Driver Side:
        1. Disconnect the multiplex network master switch assembly.
      3. for Front Passenger Side:
        1. Disconnect the power window regulator switch assembly.
      4. Remove the 2 bolts.
        NOTE:

        After the bolts are removed, do not allow the front door glass sub-assembly to fall.

      5. Remove the front door glass sub-assembly as shown in the illustration.
        NOTE:

        Do not damage the front door glass sub-assembly.

  21. REMOVE FRONT DOOR GLASS RUN 
    1. GTY1031506Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY 
    1. GTY1031522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  23. REMOVE FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY 
    1. GTY1031518Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. REMOVE FRONT DOOR FIX WINDOW GLASS 
    1. GTY1031804Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  25. REMOVE FRONT DOOR FIX WINDOW WEATHERSTRIP 
    1. GTY1030931Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  26. REMOVE NO. 2 FRONT DOOR SERVICE HOLE COVER 
    1. GTY1032578Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  27. REMOVE FRONT DOOR WINDOW REGULATOR ASSEMBLY 
    1. GTY1030932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  28. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY 
    1. GTY1032057Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
      1. Using a screwdriver with its tip wrapped in protective tape, disengage the claws.
      2. Using a screwdriver with its tip wrapped in protective tape, disconnect the connector.
      3. Remove the front door outside handle assembly as shown in the illustration.
  29. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side) 
    1. GTY1032284Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Hole Plug - -
      1. Remove the hole plug.
      2. Using a T30 "TORX" socket wrench, loosen the screw to remove the front door lock cylinder assembly.

        HINT: 

        The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

  30. REMOVE FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side) 
    1. GTY1033025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Hole Plug - -
      1. Remove the hole plug.
      2. Using a T30 "TORX" socket wrench, loosen the screw.

        HINT: 

        The screw cannot be removed because it is integrated into the front door outside handle frame sub-assembly.

      3. Disengage the 2 claws to remove the front door outside handle cover.
  31. REMOVE FRONT DOOR OUTSIDE HANDLE FRONT PAD 
    1. GTY1031415Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  32. REMOVE FRONT DOOR OUTSIDE HANDLE REAR PAD 
    1. GTY1031165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
  33. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 15
  34. REMOVE FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY 
    1. GTY1031148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
      1. Disengage the clamp to separate the wire harness.
      2. Using a T30 "TORX" socket wrench, loosen the screw.
      3. Disengage the guide to remove the front door outside handle frame sub-assembly as shown in the illustration.
  35. REMOVE FRONT DOOR LOCK OPEN ROD 
    1. GTY1032622Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Snap - -
      Remove in this Direction (1) Remove in this Direction (2)
      1. Disengage the snap to remove the front door lock open rod as shown in the illustration.
  36. REMOVE HOLE PLUG 

    Refer to PROCEDURE - Step 1

  37. REMOVE FRONT DOOR OUTSIDE LOWER MOULDING SUB-ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 2
  38. REMOVE FRONT DOOR BELT MOULDING ASSEMBLY 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 12
  39. REMOVE FRONT DOOR WINDOW FRAME MOULDING (CENTER PILLAR SIDE) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 4
  40. REMOVE FRONT DOOR WINDOW FRAME UPPER MOULDING 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    		 Refer to PROCEDURE - Step 5
  41. REMOVE FRONT DOOR PANEL CUSHION 
    1. GTY1030916Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  42. REMOVE FRONT DOOR DUST PROOF SEAL 
    1. GTY1030908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. REMOVE DOOR WINDOW FRAME MOULDING CLIP 
    1. GTY1032581Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. REMOVE NO. 2 HOLE PLUG 
    1. GTY1032579Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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