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Removal [09/2021 - 11/2022]: Procedure

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  1. PRECAUTION 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    WARNING:

    Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.

    Refer to PRECAUTION [09/2021 - 11/2022]

    GTY571595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.

    Refer to BEFORE DISCONNECTING BATTERY [09/2021 - 11/2022]

  2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL 
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    WARNING:
    • Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
    • If the airbag deploys for any reason, it may cause a serious accident.
    GTY684647Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    Refer to REMOVAL [09/2021 - 11/2022]

  3. REMOVE FRONT DOOR INSIDE HANDLE BEZEL PLUG 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 3
  4. REMOVE DOOR ASSIST GRIP COVER 
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    Refer to PROCEDURE - Step 4
  5. REMOVE MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Driver Side) 
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    Refer to PROCEDURE - Step 5
  6. REMOVE POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT DOOR UPPER ARMREST BASE PANEL (for Front Passenger Side) 
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    Refer to PROCEDURE - Step 6
  7. REMOVE FRONT DOOR TRIM BOARD SUB-ASSEMBLY 
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    Refer to PROCEDURE - Step 7
  8. REMOVE FRONT DOOR GLASS INNER WEATHERSTRIP 

    Refer to PROCEDURE - Step 9

  9. REMOVE FRONT DOOR SERVICE HOLE COVER 
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    Refer to PROCEDURE - Step 12
  10. REMOVE FRONT DOOR GLASS SUB-ASSEMBLY 
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    Refer to PROCEDURE - Step 20
  11. REMOVE FRONT DOOR GLASS RUN 

    Refer to PROCEDURE - Step 21

  12. REMOVE FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 22

  13. REMOVE FRONT DOOR OUTSIDE HANDLE ASSEMBLY (for Driver Side) 
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    Refer to PROCEDURE - Step 28
  14. REMOVE FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side) 
    GTY993405Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    Refer to PROCEDURE - Step 29
  15. REMOVE FRONT DOOR LOCK WITH MOTOR ASSEMBLY 
    1. GTY1032007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Front Door Lock Open Rod - -
      Remove in this Direction - -
      1. Disconnect the connector from the front door lock with motor assembly.
      2. Using a T30 "TORX" socket wrench, remove the 3 screws.
      3. Disconnect the front door lock open rod and remove the front door lock with motor assembly as shown in the illustration.
  16. REMOVE DOOR LOCK WIRING HARNESS SEAL 
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    NOTE:

    When reusing the front door lock with motor assembly.

    1. GTY1031724Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE FRONT DOOR LOCK COVER SUB-ASSEMBLY 
    1. GTY1032185Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Remove in this Direction - -
      1. Using a screwdriver with its tip wrapped in protective tape, disengage the claws as shown in the illustration.
      2. Disengage the guides to remove the front door lock cover sub-assembly.
  18. REMOVE OPEN LEVER FRONT DOOR LOCK REMOTE CONTROL CABLE 
    1. GTY1032615Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE FRONT DOOR INSIDE LOCK AND UNLOCK KNOB LOCKING CABLE 
    1. GTY1031723Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002