Installation [12/2021 - ]: Procedure

Refer to PROCEDURE - Step 42

1. Remove the engine assembly from the engine stand.

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 13

1. Install the No. 5 water by-pass hose to the No. 3 water by-pass pipe and oil cooler and slide the 2 clips to secure them.
2. Engage the 2 clamps.

1. Install the No. 3 water by-pass hose to the cylinder head sub-assembly and oil cooler and slide the 2 clips to secure them.
2. Engage the clamp.

1. Connect all the connectors and clamps, and install the engine wire to the engine assembly with transaxle.

1. Install the flywheel housing side cover to the cylinder block sub-assembly.

Refer to PROCEDURE - Step 1

HINT: 

Perform this procedure only when replacement of the engine mounting insulator sub-assembly RH is necessary.

1. Temporarily install the engine mounting insulator sub-assembly RH to the vehicle.
   Fig 1: Engine Mounting Insulator Sub-Assembly RH Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Temporarily Tighten

2. Install the 2 bolts and nut in the order shown in the illustration.

   Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf) 

3. Connect the air conditioner tube and accessory assembly to the engine mounting insulator sub-assembly RH with the bolt and nut.

   Bolt 

   Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) 

   Nut 

   Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

4. Install the No. 2 earth wire to the engine mounting insulator sub-assembly RH and vehicle with the 2 bolts.

   Torque: 10.5 N*m (107 kgf*cm, 8 ft.*lbf) 

HINT: 

Perform this procedure only when replacement of the engine mounting insulator LH is necessary.

1. Temporarily install the engine mounting insulator LH to the vehicle.
   Fig 2: Engine Mounting Insulator LH Tightening Sequence

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *a	Temporarily Tighten

2. Install the 4 bolts and nut in the order shown in the illustration.

   Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf) 

Refer to PROCEDURE - Step 56

1. Install the wire harness clamp bracket with the bolt.

   Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

2. Connect the air fuel ratio sensor connector.
3. Engage the 5 clamps.

1. Using height adjustment attachments and plate lift attachments to keep the engine assembly with transaxle and front suspension crossmember sub-assembly level, set an engine lifter underneath the engine assembly with transaxle and front suspension crossmember sub-assembly.
   NOTE:

   • Using height adjustment attachments and plate lift attachments, keep the engine assembly with transaxle horizontal.
   • Do not perform any procedures while the engine assembly is suspended because doing so may cause the engine assembly to drop, resulting in injury. However, the engine assembly needs to be suspended when it is installed to or removed from an engine stand.
   • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly with transaxle.
2. Operate the engine lifter and install the engine assembly with transaxle to the vehicle.
   WARNING:

   Do not raise the engine assembly with transaxle more than necessary. If the engine is raised excessively, the vehicle may also be lifted up.

   NOTE:

   • Make sure that the engine assembly with transaxle is clear of all wiring and hoses.
   • While raising the engine assembly with transaxle into the vehicle, do not allow it to contact the vehicle.
3. Connect the front suspension crossmember sub-assembly to the vehicle with the 6 bolts.

   Torque: 141 N*m (1438 kgf*cm, 104 ft.*lbf) 

4. Install the engine mounting insulator LH to the engine mounting bracket LH with the bolt and nut.

   Torque: 44 N*m (449 kgf*cm, 32 ft.*lbf) 

   NOTE:

   While holding the nut in place, tighten the bolt.

5. Install the engine mounting insulator sub-assembly RH to the engine mounting bracket RH with the 2 bolts and nut.

   Bolt 

   Torque: 72 N*m (734 kgf*cm, 53 ft.*lbf) 

   Nut 

   Torque: 41 N*m (418 kgf*cm, 30 ft.*lbf) 

Refer to PROCEDURE - Step 18

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 21

Refer to PROCEDURE - Step 22

Refer to INSTALLATION [09/2019 - ]

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 4

1. Connect the fuel tube connector to the fuel pipe.
   WARNING:

   Align the fuel tube connector with the fuel pipe, then push the fuel tube connector in until the retainer makes a "click" sound. If it is difficult to push the fuel tube connector in, apply a small amount of engine oil to the tip of the fuel pipe. After connecting, pull the fuel pipe and fuel tube connector to make sure that they are securely connected.

2. Engage the claw and install the No. 1 fuel pipe clamp.

1. Connect the inlet heater water hose to the No. 1 water by-pass pipe and slide the clip to secure it.

1. Connect the outlet heater water hose to the No. 3 water by-pass hose and slide the clip to secure it.
2. Engage the clamp.

1. Connect the union to connector tube hose to the vacuum pump assembly and slide the clip to secure it.

1. Connect the fuel vapor feed hose to the purge valve (purge VSV) and slide the clip to secure it.

Refer to PROCEDURE - Step 37

1. Connect the No. 2 radiator hose to the water inlet and slide the clip to secure it.

1. Connect the No. 1 radiator hose to the cylinder head sub-assembly and slide the clip to secure it.

1. Install the battery clamp sub-assembly to the vehicle with the 3 bolts.

   Torque: 15.4 N*m (157 kgf*cm, 11 ft.*lbf) 

2. Engage the clamp to connect the engine wire to the battery clamp sub-assembly.

1. Connect the engine wire to the transaxle assembly with the bolt.

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

2. Connect the engine wire to the positive (+) battery terminal with the 3 nuts.

   Torque: 7.6 N*m (77 kgf*cm, 67 in.*lbf) 

3. Connect the engine wire to the battery clamp sub-assembly with the bolt and nut.

   Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

4. Connect the engine wire to the vehicle with the 2 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *A	for Type A
   *B	for Type B

   for Type A 

   Torque: 8.5 N*m (87 kgf*cm, 75 in.*lbf) 

   for Type B 

   Torque: 10.5 N*m (107 kgf*cm, 8 ft.*lbf) 

Refer to INSTALLATION [08/2020 - ]

Refer to INSTALLATION [08/2020 - ]

Refer to PROCEDURE - Step 5

Refer to PROCEDURE - Step 3

Refer to ADJUSTMENT [02/2017 - ]

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 4

Refer to ON-VEHICLE INSPECTION [08/2020 - ]

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

1. Install the rear engine under cover LH to the vehicle with the 6 clips.

1. Install the rear engine under cover RH to the vehicle with the 6 clips.

1. Install the No. 1 engine under cover to the vehicle with the 4 bolts, 4 screws and 4 clips.

   Bolt 

   Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf) 

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   *1

   Bolt

Refer to PROCEDURE - Step 1

Refer to ADJUSTMENT [12/2021 - ]

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 11

Refer to PROCEDURE - Step 4

Refer to TEST MODE PROCEDURE [12/2021 - ]