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Removal [12/2015 - 08/2016]: Procedure

WARNING: This page is about a different car, the 2016 Toyota Sienna. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE NO. 1 ENGINE UNDER COVER 

    Refer to PROCEDURE - Step 4

  2. DRAIN ENGINE COOLANT 

    See step  3

  3. REMOVE AIR CLEANER INLET COVER ASSEMBLY SEAL 

    Refer to PROCEDURE - Step 25

  4. REMOVE RADIATOR GRILLE SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  5. DISCONNECT NO. 1 RADIATOR HOSE 
    1. Loosen the clamp and disconnect the No. 1 radiator hose from the radiator.
      GTY306002Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. DISCONNECT NO. 2 RADIATOR HOSE 
    1. Loosen the clamp and disconnect the No. 2 radiator hose from the radiator.
      GTY298354Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. DISCONNECT INLET OIL COOLER HOSE 
    1. Loosen the clamp and disconnect the inlet oil cooler hose and clamp from the radiator.
      GTY298352Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT OUTLET OIL COOLER HOSE 
    1. Loosen the clamp and disconnect the outlet oil cooler hose.
      GTY298353Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE MILLIMETER WAVE RADAR SENSOR (w/ Dynamic Radar Cruise Control System) 

    Refer to PROCEDURE - Step 2

  10. REMOVE HOOD LOCK NUT CAP 

    Refer to PROCEDURE - Step 5

  11. REMOVE HOOD LOCK ASSEMBLY 

    Refer to PROCEDURE - Step 6

  12. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Disconnect the clamp of the hood lock control cable.
      GTY298358Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 2 horn connectors.
    3. Remove the 5 bolts and upper radiator support.
  13. REMOVE NO. 2 RADIATOR ASSEMBLY 
    1. Remove the 4 bolts and the 4 cooler brackets.
      GTY454292Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 3 wire harness clamps and connector.
      GTY298356Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the radiator assembly and fan assembly with motor from the vehicle.
      GTY298365Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Do not apply any excessive force to the cooler condenser assembly or pipe when removing the radiator assembly.

    4. Remove the 2 radiator support cushions and the 2 lower radiator supports from the radiator.
      GTY433394Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Radiator Support Cushion
      *2 Lower Radiator Support
    5. Disconnect the radiator reservoir tank hose.
      GTY298364Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Remove the 2 bolts.
    7. Disengage the claw and pull up the fan assembly with motor from the radiator assembly to remove the fan assembly with motor.
      GTY298363Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Remove the radiator drain cock plug from the radiator.
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