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Automatic Transaxle Assembly: Removal

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE FRONT WIPER ARM HEAD CAP  (See REMOVAL )
  3. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH  (See REMOVAL )
  4. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH  (See REMOVAL )
  5. REMOVE HOOD TO COWL TOP SEAL  (See REMOVAL )
  6. REMOVE COWL TOP VENTILATOR LOUVER RH  (See REMOVAL )
  7. REMOVE COWL TOP VENTILATOR LOUVER LH  (See REMOVAL )
  8. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY  (See REMOVAL )
  9. REMOVE OUTER COWL TOP PANEL  (See REMOVAL )
  10. REMOVE HOOD SUB-ASSEMBLY 
    1. Disconnect the 2 washer hose clamps and washer hose.
      Fig 1: Locating Washer Hose Clamps
      G06045084Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 bolts and hood sub-assembly.
      Fig 2: Locating Hood Sub-Assembly Bolts
      G06045085Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD 
  12. REMOVE FRONT WHEELS 
  13. REMOVE ENGINE UNDER COVER LH 
  14. REMOVE ENGINE UNDER COVER RH 
  15. DRAIN AUTOMATIC TRANSAXLE FLUID  (See AUTOMATIC TRANSAXLE FLUID )
  16. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY  (See REMOVAL )
  17. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  (See REMOVAL )
  18. REMOVE AIR CLEANER CASE  (See REMOVAL )
  19. REMOVE BATTERY  (See REMOVAL )
  20. REMOVE BATTERY CARRIER  (See REMOVAL )
  21. SEPARATE WIRE HARNESS  (See REMOVAL )
  22. DISCONNECT OIL COOLER HOSE  (See REMOVAL )
  23. DISCONNECT WIRE HARNESS AND CONNECTOR 
    1. Remove the bolt and disconnect the 3 engine wire clamps and speed sensor connector.
      Fig 3: Locating Engine Wire Clamps And Speed Sensor Connector
      G06043919Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the engine wire clamp, speed sensor connector, park/neutral position switch connector and transmission wire connector.
      Fig 4: Locating Engine Wire Clamp, Speed Sensor, Park/Neutral Position Switch And Transmission Wire Connectors
      G06011565Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  24. DISCONNECT BREATHER HOSE 
    1. Disconnect the breather hose.
      Fig 5: Locating Breather Hose
      G06041050Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY  (See REMOVAL )
  26. SECURE STEERING WHEEL  (See REMOVAL )
  27. REMOVE COLUMN HOLE COVER SILENCER SHEET  (See REMOVAL )
  28. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY  (See REMOVAL )
  29. SEPARATE NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  (See REMOVAL )
  30. REMOVE CENTER EXHAUST PIPE ASSEMBLY  (See REMOVAL )
  31. REMOVE FRONT AXLE SHAFT NUT LH  (See REMOVAL )
  32. REMOVE FRONT AXLE SHAFT NUT RH 

    HINT:

    Use the same procedure described for the LH side.

  33. SEPARATE FRONT SPEED SENSOR LH  (See REMOVAL )
  34. SEPARATE FRONT SPEED SENSOR RH 

    HINT:

    Use the same procedure described for the LH side.

  35. SEPARATE TIE ROD END SUB-ASSEMBLY LH  (See REMOVAL )
  36. SEPARATE TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    Use the same procedure described for the LH side.

  37. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH  (See REMOVAL )
  38. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    Use the same procedure described for the LH side.

  39. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH  (See REMOVAL )
  40. SEPARATE FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH 

    HINT:

    Use the same procedure described for the LH side.

  41. SEPARATE STEERING KNUCKLE WITH AXLE HUB LH  (See REMOVAL )
  42. SEPARATE STEERING KNUCKLE WITH AXLE HUB RH 

    HINT:

    Use the same procedure described for the LH side.

  43. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH  (See REMOVAL )
  44. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH  (See REMOVAL )
  45. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH  (See REMOVAL )
  46. INSTALL ENGINE HANGER  (See REMOVAL )
  47. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY  (See REMOVAL )
  48. REMOVE CENTER ENGINE MOUNTING MEMBER SUB-ASSEMBLY  (See REMOVAL )
  49. REMOVE FRONT ENGINE MOUNTING INSULATOR  (See REMOVAL )
  50. REMOVE REAR ENGINE MOUNTING INSULATOR  (See REMOVAL )
  51. REMOVE DRIVE PLATE AND TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Remove the flywheel housing under cover.
      Fig 6: Locating Flywheel Housing Under Cover
      G04976003Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.

      HINT:

      There will be one black colored bolt.

      Fig 7: Locating Crankshaft Pulley Bolt
      G04976004Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. REMOVE STARTER ASSEMBLY  (See DISASSEMBLY )
  53. SUPPORT AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Support the automatic transaxle assembly with a transmission jack.
  54. SEPARATE ENGINE MOUNTING INSULATOR LH 
    1. Remove the through bolt and nut, and separate the engine mounting insulator LH.
      Fig 8: Locating Engine Mounting Insulator LH Nut And Bolt
      G06008390Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  55. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Remove the 5 bolts.
      Fig 9: Locating Automatic Transaxle Assembly Bolts
      G04976006Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 4 lower side mounting bolts.
      Fig 10: Locating Lower Side Mounting Bolts
      G04976007Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Separate and remove the automatic transaxle.
  56. REMOVE FRONT ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and front engine mounting bracket.
      Fig 11: Locating Front Engine Mounting Bracket Bolts
      G06011568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  57. REMOVE REAR ENGINE MOUNTING BRACKET 
    1. Remove the 3 bolts and rear engine mounting bracket.
      Fig 12: Locating Rear Engine Mounting Bracket Bolts
      G06011569Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. REMOVE ENGINE MOUNTING BRACKET LH 
    1. Remove the 3 bolts and engine mounting bracket LH.
      Fig 13: Locating Engine Mounting Bracket LH Bolts
      G06011570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Remove the 2 bolts and No. 1 transmission control cable bracket.
      Fig 14: Locating No. 1 Transmission Control Cable Bracket Bolts
      G06011571Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  60. REMOVE TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY 
    1. Remove the transmission oil level gauge sub-assembly.
    2. Remove the bolt and transmission oil filler tube sub-assembly.
    3. Remove the O-ring from the transmission oil filler tube sub-assembly.
      Fig 15: Locating Transmission Oil Level Gauge
      G06011572Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  61. REMOVE OIL COOLER TUBE 
    1. Remove the 2 hose clamps, bolt and oil cooler tube.
      Fig 16: Locating Hose Clamps, Bolt And Oil Cooler Tube
      G06011573Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  62. REMOVE SPEEDOMETER DRIVEN HOLE COVER SUB-ASSEMBLY 
    1. Remove the bolt and hole cover from the transaxle case.
    2. Remove the O-ring from the hole cover.
      Fig 17: Locating Speedometer Driven Hole Cover O-Ring
      G05388198Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  63. REMOVE UPPER TRANSAXLE CASE COVER 
    1. Remove the 3 bolts and transaxle case upper cover.
      Fig 18: Locating Transaxle Case Upper Cover Bolts
      G06011575Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  64. REMOVE WIRE HARNESS CLAMP BRACKET 
    1. Remove the bolt and wire harness clamp bracket.
      Fig 19: Locating Wire Harness Clamp Bracket Bolt
      G06011576Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  65. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Remove the torque converter clutch from the automatic transaxle.
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