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Air Conditioning (Except Hybrid): Condenser: Removal

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM  (See REPLACEMENT )
  2. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  3. REMOVE RADIATOR GRILLE  (See REMOVAL )
  4. REMOVE NO. 2 AIR CLEANER INLET (for 1AR-FE)  (See REMOVAL )
  5. REMOVE NO. 2 AIR CLEANER INLET (for 2GR-FE)  (See REMOVAL )
  6. REMOVE NO. 1 AIR CLEANER INLET (for 1AR-FE)  (See REMOVAL )
  7. REMOVE NO. 1 AIR CLEANER INLET (for 2GR-FE)  (See REMOVAL )
  8. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)  (See REMOVAL )
  9. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)  (See REMOVAL )
  10. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 1AR-FE)  (See REMOVAL )
  11. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY (for 2GR-FE)  (See REMOVAL )
  12. DISCONNECT DISCHARGE TUBE SUB-ASSEMBLY 
    1. Remove the bolt and disconnect the discharge tube sub-assembly from the condenser.
    2. Remove the O-ring from the discharge tube sub-assembly.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
    Fig 1: Locating Discharge Tube Sub-Assembly Bolt
    G06119373Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. DISCONNECT COOLER REFRIGERANT LIQUID PIPE A 
    1. Remove the bolt and disconnect the cooler refrigerant liquid pipe A from the condenser.
    2. Remove the O-ring from the cooler refrigerant liquid pipe A.
      NOTE: Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.
    Fig 2: Locating Cooler Refrigerant Liquid Pipe A Bolt
    G06119374Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. REMOVE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts.
      Fig 3: Locating Cooler Condenser Assembly Bolts
      G06119375Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the cooler condenser assembly as shown in the illustration.
    Fig 4: Identifying Cooler Condenser Assembly
    G06119376Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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