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Engine Cooling System (2GR-FE): Radiator: Removal

  1. REMOVE ENGINE UNDER COVER ASSEMBLY  (See REMOVAL )
  2. REMOVE NO. 1 ENGINE UNDER COVER  (See REMOVAL )
  3. DRAIN ENGINE COOLANT  (See COOLANT )
  4. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  5. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  6. REMOVE BATTERY  (See REMOVAL )
  7. REMOVE NO. 2 AIR CLEANER INLET  (See REMOVAL )
  8. REMOVE NO. 1 AIR CLEANER INLET  (See REMOVAL )
  9. DISCONNECT NO. 1 RADIATOR HOSE 
    1. Disconnect the No. 1 radiator hose from the radiator.
    Fig 1: Locating No. 1 Radiator Hose
    G05415141Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. DISCONNECT NO. 2 RADIATOR HOSE 
    1. Disconnect the No. 2 radiator hose from the radiator.
    Fig 2: Locating No. 2 Radiator Hose
    G05415142Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. DISCONNECT OIL COOLER HOSE 
    1. Disconnect the oil cooler hoses from the radiator.
    Fig 3: Locating Oil Cooler Hoses
    G05415143Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT COOLING FAN ECU CONNECTOR 
    1. Detach the wire harness clamps from the fan shroud LH side.
      Fig 4: Identifying Wire Harness Clamps
      G05415144Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the wire harness clamps from the fan shroud RH side and disconnect the cooling fan ECU connector.
  13. REMOVE RADIATOR GRILLE  (See REMOVAL )
  14. REMOVE HOOD LOCK ASSEMBLY (w/o Engine Hood Courtesy Switch)  (See REMOVAL )
  15. REMOVE HOOD LOCK ASSEMBLY (w/ Engine Hood Courtesy Switch)  (See REMOVAL )
    Fig 5: Identifying Wire Harness Clamps
    G05415145Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY 
    1. Disconnect the low pitched horn and high pitched horn connectors.
      Fig 6: Locating Low Pitched Horn And High Pitched Horn Connectors
      G05415146Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Detach the hood lock control cable clamp and remove the 6 bolts and upper radiator support sub-assembly.
    Fig 7: Locating Bolts And Upper Radiator Support Sub-Assembly
    G05415147Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. SEPARATE COOLER CONDENSER ASSEMBLY 
    1. Remove the 4 bolts and move the cooler condenser assembly to remove the radiator assembly and fan assembly with motor.
    Fig 8: Locating Bolts And Cooler Condenser Assembly
    G05415148Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE RADIATOR ASSEMBLY AND FAN ASSEMBLY WITH MOTOR 
    1. Remove the radiator assembly and fan assembly with motor.
    Fig 9: Removing Radiator Assembly And Fan Assembly With Motor
    G05415149Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE FAN ASSEMBLY WITH MOTOR 
    1. Disconnect the radiator reserve tank hose or pipe from the radiator assembly.
      Fig 10: Locating Radiator Reserve Tank Hose
      G05415150Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts.
    3. Pull up the fan assembly with motor from the radiator assembly to remove the fan assembly with motor.
    Fig 11: Locating Fan Assembly With Motor And Bolts
    G05415151Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. REMOVE RADIATOR SUPPORT CUSHION 
    1. Remove the 2 radiator support cushions.
    Fig 12: Removing Radiator Support Cushions
    G05415152Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE LOWER RADIATOR SUPPORT 
    1. Remove the 2 lower radiator supports.
    Fig 13: Removing Lower Radiator Supports
    G05415153Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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