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Home >> Toyota >> 2009 >> Highlander Limited, FWD >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Intake (2GR-FE) >> Air Cleaner And Hose >> Removal

Air Cleaner And Hose: Removal

  1. REMOVE COOL AIR INTAKE DUCT SEAL 
    1. Remove the 11 clips and cool air intake duct seal.
  2. REMOVE BATTERY 
    CAUTION: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
    NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (See INITIALIZATION ).
    Fig 1: Identifying Clips And Cool Air Intake Duct Seal
    G05414957Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Loosen the nut, and disconnect the negative battery terminal.
    2. Loosen the nut, and disconnect the positive battery terminal.
    3. Loosen the nut, and remove the bolt and battery clamp.
    4. Remove the battery and battery tray.
    Fig 2: Locating Nut, Bolt And Battery Clamp
    G05414958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE NO. 2 AIR CLEANER INLET 
    1. Disconnect the 2 vacuum switching valve clamps.
    2. Disconnect the 2 vacuum hoses.
    3. Remove the 2 bolts and No. 2 air cleaner inlet.
    Fig 3: Locating Bolts And No. 2 Air Cleaner Inlet
    G05414959Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. REMOVE NO. 1 AIR CLEANER INLET 
    1. Disconnect the 2 vacuum hoses, and remove the 2 bolts and No. 1 air cleaner inlet.
    Fig 4: Locating Vacuum Hoses, Bolts And No. 1 Air Cleaner Inlet
    G05414960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. REMOVE AIR CLEANER CAP SUB-ASSEMBLY 
    1. Disconnect the 3 vacuum hoses.
      Fig 5: Locating Vacuum Hoses
      G05414961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Loosen the No. 1 air cleaner hose clamp.
    3. Disconnect the hose clamps and No. 2 ventilation hose.
    4. Disconnect the mass air flow meter connector.
      Fig 6: Locating Mass Air Flow Meter Connector
      G05414962Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Release the 2 clips, and remove the 2 bolts.
    6. Remove the air cleaner cap sub-assembly and air cleaner filter element.
    Fig 7: Locating Air Cleaner Cap Sub-Assembly And Air Cleaner Filter Element
    G05414963Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. REMOVE AIR CLEANER CASE SUB-ASSEMBLY 
    1. Remove the 3 bolts, disconnect the hose and the connector, and remove the air cleaner case sub-assembly.
    Fig 8: Locating Bolts, Hose And Connector
    G05414964Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE NO. 3 INTAKE AIR CONTROL VALVE ASSEMBLY 
    1. Disengage the 2 claws and remove the No. 3 intake air control valve assembly.
    Fig 9: Identifying Claws And No. 3 Intake Air Control Valve Assembly
    G05414965Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. REMOVE NO. 1 AIR CLEANER HOSE 
    1. Loosen the bolt and remove the No. 1 air cleaner hose.
    Fig 10: Locating Bolt And No. 1 Air Cleaner Hose
    G05414966Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. REMOVE INTAKE AIR RESONATOR 
    1. Loosen the bolt and remove the intake air resonator.
    Fig 11: Locating Bolt And Intake Air Resonator
    G05414967Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002