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Automatic Transaxle Assembly: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL TRANSMISSION OIL FILLER TUBE SUBASSEMBLY 
    1. Apply ATF to a new O-ring, and install it onto the oil filler tube.
    2. Install the oil filler tube onto the automatic transaxle with the bolt.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      Fig 1: Identifying Bolt And Oil Filler Tube
      G05591091Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL TRANSMISSION OIL LEVEL GAUGE SUBASSEMBLY 
    1. Install the oil level gauge into the oil filler tube.
  3. INSTALL NO. 2 OIL COOLER TUBE CLAMP 
    1. Provisionally install outlet No. 1 oil cooler tube into the oil cooler tube union.
    2. Provisionally install inlet No. 1 oil cooler tube into the oil cooler tube union.
    3. Provisionally install No. 2 oil cooler tube clamp onto the oil level gauge with the bolt.

      Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) 

      Fig 2: Identifying Bolt And No. 2 Oil Cooler Tube Clamp
      G05591092Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL OUTLET NO. 1 OIL COOLER TUBE 
    1. Using SST, install outlet No. 1 oil cooler tube while holding the oil cooler tube union with a spanner.

      SST 09023-12701 

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Fig 3: Identifying Outlet Oil Cooler Tube
      G05591093Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL INLET NO. 1 OIL COOLER TUBE 
    1. Using SST, install inlet No. 1 oil cooler tube while holding the oil cooler tube union with a spanner.

      SST 09023-12701 

      Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf) 

      Fig 4: Identifying Inlet Oil Cooler Tube
      G05591094Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL NO. 1 TRANSMISSION CONTROL CABLE BRACKET 
    1. Install No. 1 transmission control cable bracket onto the automatic transaxle with the 2 bolts.

      Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

      Fig 5: Identifying Bolts And No. 1 Transmission Control Cable Bracket
      G05591095Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY (See  TORQUE CONVERTER CLUTCH AND DRIVE PLATE   ) 
  8. INSTALL TORQUE CONVERTER CLUTCH ASSEMBLY 
    1. Using vernier calipers, measure dimension A between the transaxle fitting part of the engine and the converter fitting part of the drive plate.
      Fig 6: Identifying Dimension A Between Transaxle Fitting Part Of Engine And Converter Fitting Part
      G05591096Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Set the key at the top of the front oil pump drive gear and put a mark on the housing.
      Fig 7: Identifying Setting Key At Top Of Front Oil Pump Drive Gear
      G05591097Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Put a mark on the torque converter so that its groove is clearly indicated.
      Fig 8: Identifying Mark On Torque Converter
      G05591098Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Align the mark on the case with the one on the converter and fit the spline of the input shaft to the spline of the turbine runner.
      Fig 9: Identifying Mark On Case With One On Converter And Fit Spline Of Input Shaft
      G05591099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Rotating the converter, fit the spline of the stator shaft with that of the stator.

      HINT:

      Rotate it approximately 180 degrees.

      Fig 10: Identifying Converter
      G05591100Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Rotating the converter, align the mark on the case with the one on the converter again and fit the key of the oil pump drive gear into the keyway of the converter.
      NOTE: Do not push the converter excessively when rotating it.
      Fig 11: Identifying Converter
      G05591101Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Using vernier calipers and a straight edge, measure dimension B shown in the illustration and check that dimension B is greater than dimension A, which was measured in step (a).

      Standard: 

      A + 1 mm (0.04 in.) or more 

      NOTE: Subtract the thickness of the straight edge from the measured value to gain dimension B.
      Fig 12: Identifying Dimension B
      G05591102Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY 
    1. Install the automatic transaxle onto the engine with the 7 bolts.

      Torque: 30 N*m (306 kgf*cm, 22 ft.*lbf) 

      Fig 13: Identifying Bolts
      G05591103Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 6 torque converter set bolts while holding the crankshaft pulley bolt with a wrench.

      Torque: 27 N*m (280 kgf*cm, 20 ft.*lbf) 

      Fig 14: Identifying Torque Converter Set Bolts
      G05591104Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Install the flywheel housing under cover.
      Fig 15: Identifying Flywheel Housing Under Cover
      G05591105Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  10. INSTALL ENGINE MOUNTING BRACKET LH 
    1. Install the engine mounting bracket LH onto the automatic transaxle with the 4 bolts.

      Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf) 

      Fig 16: Identifying Bolts And Engine Mounting Bracket LH
      G05591106Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL ENGINE MOUNTING INSULATOR LH 
    1. Install the engine mounting insulator LH and the engine mounting bracket LH with the bolt and nut.

      Torque: 52 N*m (530 kgf*cm, 38 ft.*lbf) 

      Fig 17: Identifying Bolt And Nut
      G05591107Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL ENGINE MOVING CONTROL ROD BRACKET 
    1. Install the engine moving control bracket onto the automatic transaxle with the 3 bolts.

      Torque: 39 N*m (398 kgf*cm, 29 ft.*lbf) 

      Fig 18: Identifying Bolts And Engine Moving Control Rod Bracket
      G05591108Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY  (See INSTALLATION )
  14. INSTALL ENGINE MOVING CONTROL ROD 
    1. Install the engine moving control rod and the engine moving control bracket with the bolt and nut.

      Torque: 120 N*m (1,224 kgf*cm, 89 ft.*lbf) 

      Fig 19: Identifying Bolt And Nut
      G05591109Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL OUTLET OIL COOLER HOSE 
    1. Install the outlet oil cooler hose onto the outlet oil cooler tube.
    Fig 20: Identifying Outlet Oil Cooler Hose And Outlet No. 1 Oil Cooler Tube
    G05591110Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  16. INSTALL INLET OIL COOLER HOSE 
    1. Install the inlet oil cooler hose onto the inlet oil cooler tube.
  17. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH  (See INSTALLATION )
  18. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH  (See INSTALLATION )
  19. REMOVE TRANSMISSION CASE PROTECTOR (w/o ABS) (See  INSTALLATION   ) 
  20. INSTALL FRONT LOWER SUSPENSION ARM LH  (See INSTALLATION )
  21. INSTALL FRONT LOWER SUSPENSION ARM RH 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

  22. INSTALL TIE ROD END SUB-ASSEMBLY LH  (See INSTALLATION )
  23. INSTALL TIE ROD END SUB-ASSEMBLY RH 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

  24. INSTALL FRONT STABILIZER LINK ASSEMBLY LH  (See INSTALLATION )
  25. INSTALL FRONT STABILIZER LINK ASSEMBLY RH 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

  26. INSTALL FRONT SPEED SENSOR LH (w/ ABS)  (See INSTALLATION )
  27. INSTALL FRONT SPEED SENSOR RH (w/ ABS) 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

  28. INSTALL FRONT AXLE HUB NUT LH  (See INSTALLATION )
  29. INSTALL FRONT AXLE HUB NUT RH 

    HINT:

    The installation procedure for the RH side is the same as that for the LH side.

  30. INSTALL STARTER ASSEMBLY  (See INSTALLATION )
  31. CONNECT WIRE HARNESS 
    1. Install the 3 wire harness clamp brackets onto the automatic transaxle with the 3 bolts.

      Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 

      Fig 21: Identifying Bolts
      G05591111Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  32. CONNECT CONNECTOR 
    1. Connect the vehicle speed sensor connector.
    2. Connect the transmission revolution sensor connector.
    3. Connect the transmission wire connector and install the clamp onto the engine mount insulator.
    4. Connect the park neutral position switch connector and install the clamp onto the engine mount insulator.
  33. INSTALL NO. 3 ENGINE WIRE 
    1. Install No. 3 engine wire onto the automatic transaxle with the bolt.

      Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf) 

    2. Install the 2 clamps onto the engine mount insulator.
      3. Fig 22: Identifying Clamps
      G05591112Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  34. INSTALL TRANSMISSION CONTROL CABLE ASSEMBLY (See  INSTALLATION   ) 
  35. INSTALL NO. 1 STEERING COLUMN HOLE COVER SUB-ASSEMBLY  (See INSTALLATION )
  36. INSTALL STEERING SLIDING YOKE SUBASSEMBLY  (See INSTALLATION )
  37. INSTALL COLUMN HOLE COVER SILENCER SHEET  (See INSTALLATION )
  38. INSTALL AIR CLEANER BRACKET  (See INSTALLATION )
  39. INSTALL AIR CLEANER ASSEMBLY  (See INSTALLATION )
  40. INSTALL NO. 2 CYLINDER HEAD COVER  (See INSTALLATION )
  41. INSTALL BATTERY CARRIER  (See INSTALLATION )
  42. INSTALL BATTERY TRAY 
  43. INSTALL BATTERY  (See INSTALLATION )
  44. INSTALL OUTER COWL TOP PANEL 

    Hatchback: (See INSTALLATION )

    Sedan: (See INSTALLATION )

  45. INSTALL COWL TO REGISTER DUCT SUBASSEMBLY (for Hatchback)  (See INSTALLATION )
  46. INSTALL FRONT AIR SHUTTER SEAL (for Sedan)  (See INSTALLATION )
  47. INSTALL FRONT WIPER MOTOR AND LINK 

    Hatchback: (See INSTALLATION )

    Sedan: (See INSTALLATION )

  48. INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback)  (See INSTALLATION )
  49. INSTALL COWL TOP VENTILATOR LOUVER SUBASSEMBLY 

    Hatchback: (See INSTALLATION )

    Sedan: (See INSTALLATION )

  50. INSTALL HOOD TO COWL TOP SEAL (for Hatchback)  (See INSTALLATION )
  51. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan)  (See INSTALLATION )
  52. INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan)  (See INSTALLATION )
  53. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH 

    Hatchback: (See INSTALLATION )

    Sedan: (See INSTALLATION )

  54. INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH 

    Hatchback: (See INSTALLATION )

    Sedan: (See INSTALLATION )

  55. INSTALL FRONT WIPER ARM HEAD CAP 

    Hatchback: (See INSTALLATION )

    Sedan: (See INSTALLATION )

  56. INSPECT HOOD 

    Hatchback: (See ADJUSTMENT )

    Sedan: (See ADJUSTMENT )

  57. ADJUST HOOD 

    Hatchback: (See ADJUSTMENT )

    Sedan: (See ADJUSTMENT )

  58. ADD AUTOMATIC TRANSAXLE FLUID 

    Fluid type: 

    T-WS 

    Capacity: 

    2.9 liters (3.1 US qts, 2.6 Imp. qts) 

  59. INSPECT AUTOMATIC TRANSAXLE FLUID (See  AUTOMATIC TRANSAXLE FLUID   ) 
  60. CHECK AUTOMATIC TRANSAXLE FLUID LEAKAGE 
  61. ADJUST SHIFT LEVER POSITION (See  ADJUSTMENT   ) 
  62. INSPECT SHIFT LEVER POSITION (See  ON-VEHICLE INSPECTION   ) 
  63. INSTALL ENGINE UNDER COVER RH 
  64. INSTALL ENGINE UNDER COVER LH 
  65. INSTALL FRONT WHEELS 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

  66. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT 

    (See ADJUSTMENT )

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