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Clutch Pedal: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL CLUTCH PEDAL NO.1 CUSHION 
    1. Install the clutch pedal No. 1 cushion onto the clutch pedal.
      Fig 1: Installing Clutch Pedal No. 1 Cushion
      G04831587Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CLUTCH PEDAL BUSH 
    1. Apply MP grease to the 2 bushes and collar.
    2. Install the 2 bushes and collar onto the clutch pedal.
  3. INSTALL CLUTCH PEDAL PAD 
    Fig 2: Locating Bushes & Collar
    G04831589Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL CLUTCH PEDAL SUB-ASSEMBLY 
    1. Install the clutch pedal onto the clutch pedal support with the bolt and the nut.

      Torque: 37 N.m (375 kgf*cm, 27 ft.*lbf) 

      HINT:

      Install the bolt from the left side of the vehicle.

  5. INSTALL CLUTCH PEDAL SPRING 
    Fig 3: Locating Clutch Pedal Bolt & Nut
    G04831585Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL CLUTCH PEDAL STOPPER BOLT 
    1. Install the clutch pedal stopper bolt so that its end touches the clutch pedal cushion.

      HINT:

      Tighten the lock nut to the specified torque when adjusting the clutch pedal.

      Fig 4: Locating Clutch Pedal Stopper Bolt & Lock Nut
      G04831584Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL CLUTCH START SWITCH ASSEMBLY 
    1. Install the clutch start switch with the nut.

      Torque: 16 N.m (160 kgf*cm, 12 ft.*lbf) 

      Fig 5: Locating Clutch Start Switch Nut
      G04831583Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL CLUTCH PEDAL SUPPORT SUB-ASSEMBLY 
    1. Install the clutch pedal support onto the vehicle with the bolt.

      Torque: 24 N.m (241 kgf*cm, 17 ft.*lbf) 

    2. Connect the clutch start switch connector.
    3. Connect the wire harness clamp.
    Fig 6: Locating Clutch Pedal Support Bolt
    G04831582Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (See  INSTALLATION   ) 
  10. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE (See  INSTALLATION   ) 
  11. INSTALL CLUTCH RESERVOIR TUBE (See  INSTALLATION   ) 
  12. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY UPPER (for Hatchback) (See  INSTALLATION  ) 
  13. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY UPPER (for Sedan) (See  INSTALLATION  ) 
  14. INSTALL BRAKE BOOSTER ASSEMBLY (See  INSTALLATION  ) 
  15. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY (See  ON-VEHICLE INSPECTION   ) 
  16. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1 (See  INSTALLATION  )