LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 211 (Clutches Manual & Hydraulic) >> Clutch Master Cylinder >> Installation

Clutch Master Cylinder: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS 
    1. Install the lock nut onto the push rod.
    2. Install the push rod clevis.
    3. Tighten the lock nut and check the dimension A is same as the dimension A that has been measured.
      Fig 1: Measuring Clutch Master Cylinder Push Rod Dimension
      G04831597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY 
    1. Install the clutch master cylinder with the 2 nuts.

      Torque: 9.0 N.m (92 kgf*cm, 80 in.*lbf) 

      Fig 2: Locating Clutch Master Cylinder Nuts
      G04831596Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE 
    1. Using SST, connect the flexible hose tube.

      SST 09023-00101 

      Torque: 15 N.m (153 kgf*cm, 11 ft.*lbf) 

    2. Fig 3: Locating Flexible Hose Tube
      G04831595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL CLUTCH RESERVOIR TUBE 
    1. Connect the clutch reservoir tube with the clip to the clutch master cylinder assembly.
  5. INSTALL BRAKE BOOSTER ASSEMBLY (See  INSTALLATION  ) 
  6. INSPECT AND ADJUST CLUTCH PEDAL SUB-ASSEMBLY (See  ON-VEHICLE INSPECTION   ) 
  7. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY NO.1 (See  INSTALLATION  )